Vision has become the most widely integrated sensing system for industrial robots due to its features of contactless, enormous amount of information, easy to understand analysis, flexible detection and low installation cost. With the continuous development of social production and people’s life, the system is becoming ever more intelligent and practical. Whether it can successfully identify the target object and accurately locate the target object becomes an important indicator to measure the performance of the cerebral system. Machine vision can be divided into monocular, binocular and multi-vision depending on the number of visual sensors. Binocular and multi-vision vision technology has high complexity and real-time instability in robot integration, but because binocular vision simulates the way human eyes handle the surrounding three-dimensional environment, it is more in line with the biological structure and its stability relative to multi-eye vision  . More real-time, so more and more researchers at home and abroad have started to get involved in research in the field of binocular vision technology.
STROPPAL and CRISTALLICC of Loccioni have designed a binocular vision detection system for detecting the quality of plug-in on the production line. The final measurement results have shown that the measurement method based on binocular vision is excellent in resolution, detection speed and stability. For other non-contact measurement methods  , LVRORAE of Valencia Polytechnic University reconstructed a three-dimensional model of the grape using binocular stereo vision with a reconstruction error of less than 1 mm  . In China, research on machine stereo vision started late. Zhang Wei, from Shanghai University of Technology, based on the principle of binaural measurement, used Matlab and Opencv to design a target positioning system based on binocular stereo vision  .
This paper will use the checkerboard calibration method to calibrate the vision system, and enhance the gray scale transformation of the acquired image to improve the certain recognition degree. Finally, based on the NCC algorithm, the two images corresponding to the same scene are stereo-matched.
2. Camera Calibration
2.1. Calibration Principle
The three-dimensional pose information of the acquired object need to restore the three-dimensional information of the object in the three-dimensional space of the two-dimensional plane image captured by the camera. According to the camera imaging model, it can be seen that in this reduction process, there are coordinate transformation relationships, and the coordinate systems that need to be used are: world coordinate system, camera coordinate system, image coordinate system, and pixel coordinate system  . Camera calibration is the process of solving the projection matrix (composed of the camera’s internal parameter matrix and external parameter matrix) based on the selected imaging model (this article selects the pinhole imaging model).
The calibration method of the camera is mainly divided into three types according to whether the calibration is needed: the traditional calibration method, the functional visual calibration method, and the self-calibration method. With the innovation of researchers’ various thinking, the calibration methods are diverse. According to the advantages and disadvantages of most calibration methods, this section uses Zhang Zhengyou’s pinhole camera perspective transformation matrix calibration method to calibrate the binocular camera  .
In the pinhole imaging model, the four coordinate system conversion relationships in the process of converting the spatial coordinates of the object to the two-dimensional image coordinate are shown in Figure 1.
As showing in Figure 1, the world coordinate system is OW-XWYWZW; the camera coordinate system is O-XcYcZc; the image physical coordinate system is O1-xy; and the pixel coordinate system is O0-uv. Establish a world coordinate system to represent the camera’s camera position, OW-XWYWZW. The world coordinate system can obtain the camera coordinate system through rotation transformation and translation transformation  . The homogeneous relation expression is as follows:
where R is a 3 × 3 rotation matrix, T is a three-dimensional translation matrix, , and M1 is a 4 × 4 matrix.
In Figure 1, the camera optical center 0 is collinear with the target object point N and the perspective projection point Nu. The camera coordinate system can obtain the image physical coordinate system according to the similar triangle principle. The homogeneous relation expression is as follows:
In the formula, f is the focal length of the camera.
The unit of the image plane coordinate system is the physical unit, usually in mm, and the image pixel coordinate system is in pixels. The horizontal coordinate axis u of the image pixel coordinates is parallel to the x-axis of the image physical coordinate system, and the vertical coordinate axis v is parallel to the y-axis of the image physical coordinate system. Their homogeneous relational expressions are as follows:
where (u0, v0) is the coordinates of the principal point 01 in the image pixel coordinates system.
In the conversion process between the world coordinate system, the camera coordinate system to the image coordinate system and the pixel coordinate system, the projection relationship is easily obtained according to the perspective model of the camera:
Figure 1. Coordinate transformation relationship.
In the formula, M is a 3 × 4 matrix as a projection matrix. M1 is the parameter matrix in the camera, and M2 is the parameter matrix outside the camera.
2.2. Camera Calibration
The calibration of the camera can be realized by various means. In this paper, the Matlab calibration toolbox based on Zhang Zhengyou calibration method is used to calibrate the camera to obtain the internal and external parameters of the camera. The implementation process is as follows  :
1) According to the camera shooting distance, shooting field of view and the size of the calibration plate is not less than one third of the field of view. The size of the checkerboard image is 5 × 9, and the size of each grid is 30 mm × 30 mm.
2) Keep the left or right camera position fixed, constantly change the spatial position of the calibration plate, and collect 17 images of the image at different positions by the camera.
3) After loading the image successfully, in the camera calibration main interface, select “Extract grid corners”, and then extract all the corner points of each image in turn, as showing in Figure 2.
4) After all the corner points of the 17 images are extracted, select “Calibration” in the toolbox to complete the internal parameter calibration of the single camera, and the initial result and the optimized result of the calibration of the parameters in the camera will be obtained.
5) The reproduction error of the internal parameters can be obtained by selecting “Reproject on images” in the toolbox, as showed in Figure 3. The re-projection error map has the same color cross as the pixel error of the same calibration plate image. The more the cross is concentrated near the origin of the coordinates (0, 0), the smaller the error, and the greater the error.
6) After the left and right cameras are respectively calibrated, the dual-target setting toolbox is enabled, the internal parameters of the left and right cameras are optimized, and the binocular camera is calibrated, and finally the rotation vector R and the translation vector T are obtained. The positional relationship between binocular cameras is shown in Figure 4.
Figure 2. Extract corner points.
Figure 3. Reprojection error map of internal parameters.
Figure 4. Position diagram between binocular cameras.
3. Image Enhancement
In the process of image acquisition, due to various factors such as noise interference, unstable light source, sensitivity of the sensor and data transmission medium, the captured image cannot achieve satisfactory results and will affect the image acquisition process. Therefore, image preprocessing is usually required first. The most important technology in image preprocessing is image enhancement. Its main purpose is to eliminate irrelevant information in the image and enhance the recovery of useful and relevant information. Thereby improving feature extraction, image matching, three-dimensional reconstruction accuracy and reliability.
Common image enhancement processing techniques include gray scale transformation, image sharpening, histogram equalization and normalization, radiation calibration. Fourier transform, and color enhancement. Although image enhancement processing is various, image enhancement is closely linked to people’s visual habits and ways of observing objects of interest. Therefore, it is highly targeted, and no image enhancement algorithm can be applied on all occasions. In this section, the gray scale image processing technology is used to directly adjust the gray value of the acquired image to increase the contrast of the image, thereby achieving the purpose of image enhancement.
The gray scale enhancement steps are as follows:
1) by graying out the collected color pictures in Matlab and obtaining the main concentrated area of the gray value: AB (where: ), if the gray value is not evenly distributed between 0 - 255. If the image does not reach the sharpest state, the gray scale image can be made sharper by adjusting the gray scale value.
2) Set the gray value smaller than A to 0, and the gray value larger than B to 255. Set the gray value of the original image of x, and the gray value of the enhanced image of y, then:
3) Finally, through Matlab, the gray value can be effectively adjusted, and the image enhancement effect is obviously achieved.
4. Stereo Matching
In binocular stereo vision, the principle of stereo matching is to perform matching search on the corrected standard outer pole line along the left and right stereo images according to the selected matching primitives, and then calculate the matching obtained according to the corresponding relationship. The parallax of the image matching point is obtained, and the disparity map is obtained, thereby completing the work of stereoscopic image of three-dimensional reconstruction.
In binocular stereo vision, the stereo matching algorithm is crucial for the complete stereoscopic system to accurately and efficiently complete 3D reconstruction. Common stereo matching algorithms mainly include feature-based matching algorithms and region-based matching algorithms.
In this paper, the NCC (normalization cross-compilation) matching algorithm is used to complete the matching of left and right image pairs. It is a block matching algorithm that compares the original pixels, compensates the average gray value and its covariance in the sub-window, and has a short calculation time and can quickly find the optimal match. The implementation steps are as follows: after extracting two frames of images to be matched, correct them so that their optical centers are on the same horizontal line (polar line level), which can reduce the consumption of more computing resources. A given point on an image is the pixel position to be matched, and a 3 × 3 neighborhood matching window is constructed at this position, and the target pixel position is searched according to a certain similarity criterion along the polar line where the point is located. Find the subgraph that is most similar to the subwindow image. The similarity S of the two images is:
wherein, Wp represents a 3 × 3 matching window centered on the coordinates of the pixel to be matched; I1 represents a pixel value of a pixel position in the matching window; represents the mean value of all pixels of the matching window; I2 is the same; .
The high value of the similarity S indicates that the two images have high similarity, so the correlation between the two images is high when S = 1; the two images are not correlated when S = −1. After the end of the matching, the parallax d, that is, the difference between the horizontal direction x of the pixel to be measured and the horizontal direction of the matching pixel is recorded, and finally a disparity map D having the same size as the original image is obtained.
5. Experimental Result
The calibration experiment was carried out using 17 chessboard pictures taken by the left and right cameras. The internal and external parameters of the camera are shown in Table 1.
In this paper, under the experimental environment of Matlab, the gray scale image value and gray scale enhancement program are written, and the image enhancement experiment is carried out in Figure 7. Depending on the second section of this paper, the value of A is 10 and the value of B is 230. The gray value is mostly concentrated in the area of 10 - 230. The image enhancement can be carried out in Matlab by formula (6) (Figure 8). After completing the enhancement on the left, do the same thing for the image on the right.
After the image enhancement is completed, the experiment is based on Matlab software, and the binocular visual stereo matching program is programmed, and the acquired image is stereo-matched. The image is obtained by the calibrated binocular camera on the same scene, and the left and right stereo image pairs are obtained, and then the stereo matching experiment is performed. The result is shown in Figure 9.
Figure 5. Left view.
Figure 6. Right view.
Figure 7. Gray valued area.
Figure 8. Enhanced gray value concentration area.
Figure 9. Disparity diagram D.
Table 1. Camera internal and external parameters.
Founded on the principle of binocular stereo vision, this paper studies the stereo calibration technology, image enhancement technology and stereo matching technology. The Zhang Zhengyou method is used to calibrate the vision system to obtain the internal parameters and the relative pose of the two cameras. The image is enhanced by the gradation transformation enhancement. By analyzing the main concentrated distribution area of the image gray value and adjusting it, the experimental results show that the image has an obvious enhancement effect. Finally, based on the NCC algorithm, this paper performs stereo matching on the two images corresponding to the same scene, and obtains the disparity map.