JCDSA  Vol.8 No.4 , December 2018
Characterization of a Liquid Crystal Stabilized Pharmaceutical Oil-in-Water Emulsion Optimized for Skin Delivery
Abstract
A moisturizing cream containing 25 wt% of an organic solvent, diethylene glycol monoethyl ether (DEGEE), is observed to be stabilized by an emulsifying wax blend of cetearyl alcohol, dicetyl phosphate, and ceteth-10 phosphate (tradename Crodafos CES). Polarized light microscopy indicates that the Crodafos CES helps to produce a liquid-crystal stabilized oil-in-water emulsion, which is physically stable for months under accelerated aging conditions and chemically stable over the full topical pH range of 3.5 to 9. Emulsion globule size in the cream is observed to be dependent on the degree of emulsifying wax neutralization, with the globule size decreasing with increasing cream pH. The superior solubilizing properties of DEGEE combined with the full pH range and liquid-crystal stabilizing properties of the Crodafos CES give this formulation the potential for a wide range of applications in the topical delivery of active pharmaceutical ingredients.

1. Introduction

Diethylene glycol monoethyl ether (DEGEE) is a compendial excipient that is being used increasingly as a solvent in FDA approved topical pharmaceutical products [1] . Despite being water miscible, DEGEE is a good solvent for lipophilic materials such as skin oils. Topical gel products containing significant amounts of DEGEE (≥25% w/w) have been developed having good skin feel when applied to anatomical sites rich in sebum, such as the face [1] . However, the advantages of formulating with DEGEE for application to oily skin sites quickly becomes a disadvantage when formulating for skin conditions that are characterized by “dry skin”. For these dermatological applications, a moisturizing formulation such as an oil-in-water cream or lotion is required [2] . Due to DEGEE being such a good solvent for lipophilic materials, the oil phase of the emulsion tends to dissolve when this solvent is added to a traditional oil-in-water emulsion. Although this property has made DEGEE a preferred solvent for formulating microemulsions and nanoemulsions [3] , development of an oil-in-water emulsion that contains a significant amount of DEGEE represents a significant challenge for the topical dermatological product formulation scientist.

Emulsions having liquid crystals present at the oil-water interface have been described as providing better moisturization, greater physical stability, and improved controlled release of pharmaceutical actives when compared with traditional two-liquid emulsions [4] [5] . It was noted in a patent application that 25% DEGEE could be incorporated into a moisturizing cream that used an anionic emulsifying wax marketed by Croda (tradename Crodafos CES) [6] . This anionic emulsifying wax, a blend of cetearyl alcohol, dicetyl phosphate, and ceteth-10 phosphate, is commonly used to suspend colloidal sunscreens and has been found to be well tolerated when applied topically [7] . It is also known to form liquid crystal stabilized emulsions that can be adjusted to a wide range of pH values [7] . Since topically applied actives typically penetrate human skin best when the drug is non-ionized [8] , optimum skin penetration would be achievable for a given active in this cream simply by adjusting the pH of the cream based on the dissociation constant of the active.

This study uses polarized light microscopy to confirm that the cream is a liquid crystal stabilized emulsion over the range of pH values from 3.5 to 9. Additionally, the effects of pH on the physical stability of the cream and globule size distribution in this oil-in-water emulsion are characterized. Since this cream contains 25% (w/w) of the solvent DEGEE, it should be able to solubilize a wide range of pharmaceutical actives.

2. Materials and Methods

A series of 300-g cream batches were prepared for stability, pH, and Microscopic View determination [9] . A specified amount of deionized water was weighed into a 150-mL beaker. 1.00 N NaOH (aq) was then added by weight to the beaker until the combined amount of water phase reached 149.25 g. This water phase was then transferred into a 250-mL Wheaton bottle, tightly capped and placed in an 85˚C oven until being transferred to a warm 400-mL beaker for processing of the cream.

The composition of the oil phase is given in Table 1. To prepare the oil phase, the semisolid, oily liquid, and wax pellets were combined in a beaker, melted by heating in the 85˚C oven, and quickly stirred before slowly adding the mixture

Table 1. Compositions of the water, oil, and DEGEE phases of the cream.

*The water phase was made for specific pH by adding a measured mass of 1.00 N NaOH (aq) and diluting with water to a combined total of 49.75 wt% of the cream (see also Figure 1).

to the heated water phase under constant mixing with an IKA Eurostar power control viscosity propeller blade operating at 455 rpm. The mixing continued until the emulsion cooled to below 50˚C (15 - 20 minutes). As soon as the oil phase was completely transferred, a room-temperature DEGEE phase containing dissolved parabens (Table 1) was immediately transferred into the warm water and oil emulsion. The mixing speed remained at 455 rpm until the cream cooled to 46˚C - 49˚C. At this temperature the emulsion was fully formed, the mixer was turned off, and the cream was poured into glass jars for storage.

Within three days of preparation, a 30-g sample of cream was placed in a centrifuge tube and separated by centrifugation using a Sorvall RC-58 Refrigerated Superspeed centrifuge (21˚C - 23˚C) equipped with a 5S-34 rotor operating at 20,000 rpm (47,870 g) for 2 hours. The separated aqueous phase was carefully removed with a glass pipette and weighed in a capped test tube. The pH was determined using a Mettler Toledo InLab Flex-Micro pH combination electrode. Additional samples (approximately 60 g) of each cream were placed in jars and stored in either a 40˚C oven or in a laboratory at ambient temperature (22˚C - 26˚C). At the ends of 1-month (28 days) and 2-month (56 days) periods, 30-g samples from each of the storage conditions were centrifuged, and the pH values of the water phases were determined.

Microscopic View testing was performed using an Amscope PZ300 Series polarized light microscope fitted with a 6 V/30 W halogen bulb (Philips 5761). The Infinity Plan achromatic objective had 4× magnification, a numerical aperture of 0.10, and a working distance of 7.8 mm. Temperature was controlled to within 0.001˚C using an Instec TS 102W thermal stage.

A Malvern Morphologi G3SE-ID automated imaging system was used to determine globule sizes in the same creams evaluated by Microscopic View testing (pH values ranging from 4.4 to 9.2). Cream samples for globule-size analysis were prepared by taking a small aliquot of the cream and placing it in the middle of a cleaned microscope slide. A second microscope slide was placed on top of the sample, and the resulting “sandwich” was placed in a device designed to provide a 25-µm thick cell. The device used an FTIR cell (BioTools, Inc., Jupiter FL, USA) consisting of top and bottom plates with four threaded posts and nuts. A 25-µm spacer was used to control the thickness of the samples, and the nuts were tightened by hand in a torque pattern until significant resistance was encountered. The prepared sample was then removed and placed into a slide holder for image analysis.

Each sample was investigated using a 20× magnification method and focus was set manually. Individual aliquots were measured in triplicate by selection of three distinct regions of the sample, each encompassing a 1.5 mm radius circular area. The system was set up in a reduced angle-of-illumination geometry by controlling the bottom aperture, which has the effect of increasing the contrast of the globule centers versus the edge regions. The threshold of the image analysis software was set to include pixels with intensity greater than or equal to 180, removing the darker interglobule regions from the analysis. Particles with a non-circular morphology were removed from the analysis through the use of a Solidity filter (solidity < 0.950). Solidity is defined as the particle area divided by the Convex Hull Area of the particle, and removes particles with significant dead area. Volume-weighted (mass-weighted) particle size distributions are reported as averages of three measurements.

3. Results

The formulation composed according to Table 1 produced a smooth, white homogeneous cream that exhibited good physical stability. Before pH adjustment by sodium hydroxide, the pH of the separated water phase was 1.78. Adding increasing amounts of 1.0-N NaOH(aq) allowed the cream to be formulated over the full topical pH range of 3.5 to 9 as shown in Figure 1. An inflection point in the pH curve that occurs between pH 5.5 and 7.5 will make it difficult to target a specific cream pH in this range because relatively small differences in the amounts of added sodium hydroxide could result in half unit swings in the pH of the finished product cream. It is anticipated that reasonably tight pH specifications could be maintained for the formulation below pH 5.5 and above pH 7.5. It should be noted that addition of a pharmaceutical active ingredient, especially at amounts above 1% - 2% could shift this pH profile. Thus, this pH characterization of the specific cream base is only a starting point for development of a cream containing a pharmaceutical active.

Table 2 shows the pH value of the separated water phase of the creams for both ambient and accelerated (40˚C) storage at initial, 1-month, and 2-month storage time points. No trends were identified for changes in pH upon storage at either ambient or accelerated conditions. Some inherent variability of cream pH

Figure 1. pH of the separated water phase of the cream as a function of added 1-N NaOH. All measurements were made within 72 hours of cream manufacture. Representative error bars denote ±1 standard deviation.

Table 2. pH of the cream under ambient and accelerated (40˚C) storage conditions.

can be seen in the data, but in general the pH values before and after storage agreed to within a range of +/− 0.2, showing the formulation to have a stable shelf life over a reasonable temperature range.

Figure 2 provides as a function of added NaOH the mass of aqueous phase obtained after centrifugation of 30 g of cream at 47,500 g for 2 hours. Results are shown for creams freshly prepared (within 72 hr of production) compared to those stored for 60 days under normal and accelerated conditions. The centrifugation conditions were selected because even the most stable cream centrifuged at 47,500 g for 2 hours produced a sufficient amount of separated aqueous phase to determine pH. At all pH values except 8.7, slight differences were observed between the aged and freshly-prepared creams, with a tendency for the creams to become more stable (harder to separate) upon storage. At the pH value of 8.7, a notable reduction in separated aqueous phase after centrifugation was observed

Figure 2. Mass of aqueous phase obtained from fresh and stored samples after centrifugation of 30 grams of cream at 47,500 g for 2 hours. Representative error bars denote ±1 standard deviation.

after two months of storage.

Globule size determination for six-week-old creams having pH values of 4.4, 5.4, 8.4 and 9.2 are shown in Figure 3 with DV10, DV50, and DV90 values provided in Table 3. As seen, globule size volume distribution is small and uniform with the CE diameter decreasing with increasing pH. Distribution width is greatest for the cream having pH value 4.4 compared with the pH = 9.2 cream having the narrowest globule size distribution. The two creams having pH values on either side of the pH inflection point (pH 5.4 and 8.4) were very similar in terms of mean globule size and volume distribution.

PLM microphotographs are shown in Figure 4 for a range of pH values, 4.36 to 9.15. The birefringence patterns show that Crodafos CES emulsions are anisotropic creams at ambient conditions over the entire pH range. Images of creams having pH values below 8 exhibit very similar features. When sufficient NaOH solution has been added to the cream to bring the pH above the inflection point of the pH curve seen in Figure 1 (i.e., above pH-8.4), the appearance of the PLM images become more inhomogeneous, as shown in the figure for pH 9.15.

4. Discussion

The mass of aqueous phase obtained after centrifugation of 30 grams of cream at 47,500 g for two hours (Figure 2) suggests the presence of a pH dependence in physical stability of the cream. For pH values below the inflection point (Figure 1, pH < 6.5), our emulsion is more difficult to break by using centrifugation, as indicated by the lower mass of aqueous phase obtained. Likewise, the decrease in aqueous phase mass after 2 months storage of creams exhibiting pH > 5.5 is consistent with an increase in emulsion structure upon storage, at both room temperature and 40˚C [10] . In as much as storage at 40˚C is an accelerated temperature condition to help predict chemical stability of a product, centrifugation is an accelerated gravity condition to help predict physical stability. The utility of using centrifugation as an accelerated physical stability condition for creams has been described and debated for well over 50 years [11] , and in this respect sophisticated ultracentrifugation techniques have shown that in some cases

Figure 3. Volume-weighted particle size distributions of Crodafos cream samples (average of three experiments).

Figure 4. Polarized Microscopic View images of creams at various pH values between 4.36 and 9.15. The images were recorded using a 4× objective. The scale bar in each image corresponds to 1.00 mm.

Table 3. Globule volume distribution statistics for four measurements of Crodafos CES liquid crystal stabilized creams over a full range of pH values.

3-year stability can be accurately predicted after only days of accelerated testing [12] . The data captured in Figure 2 are not offered in an attempt to develop an accelerated testing method but rather as an additional observation related to the formation of stabilizing liquid crystal layers at the oil droplet/water interface.

In a very early systematic review of topical semisolid product microstructure and metamorphosis, Friberg [13] noted that the liquid crystal that stabilizes an emulsion can form spontaneously when its components are simply added to the solvent mixture without the need for energetic mixing. As the liquid crystal structure forms, the oil is spontaneously broken into small droplets to produce a stable colloidal dispersion. This suggests that globule size distributions in this cream may depend significantly on the nature of the emulsifiers (i.e., Crodafos CES neutralization) and not just on the mechanical energy put into the emulsion during processing. Indeed, the gradual shifts we observe to smaller globule volumes and narrower volume distributions as pH is increased is consistent with our cream exhibiting globule size dependence on composition. However, since mixing time and mixing speed were kept constant in this study, the impact of processing on globule size has yet to be determined.

Blends of the water and oil phases along with the specified amphiphilic compounds in this cream are unique because molecules of the DEGEE solvent are likely to be distributed appreciably throughout the different phases of the cream. Water as the continuous phase is concentrated in those parts of the cream containing the polar groups of the amphiphiles, and the moisturizers (isopropyl palmitate and petrolatum) are concentrated in the hydrophobic internal oil phase. DEGEE, being both miscible in water and a good solvent for the isopropyl palmitate, will be distributed appreciably but non-uniformly throughout the various phases of the cream―the internal oil phase, the liquid crystalline stabilizing layers at the w/o interfaces, and the continuous water phase. This cream formulation will potentially dissolve actives not only in the internal and continuous phases of the emulsion, but also at the liquid crystal stabilized interfaces.

When a liquid crystal stabilized emulsion is placed between the microscope slide and coverslip and viewed using PLM, the image will contain a pattern of birefringence on a dark background. The birefringence results from the three-dimensional structured liquid crystals in the cream sample having a diversity of orientations. The plane polarized light entering this anisotropic cream sample is rotated to produce a birefringence pattern that is characteristic of the microstructure of the cream. It should be noted that pharmaceutical creams are often isotropic semisolids, thus any cream having a birefringence pattern when viewed using PLM is most likely a liquid crystal stabilized emulsion [14] . The Microscopic View images in Figure 4 are in good agreement with typical PLM appearances of lamellar lyotropic liquid crystalline phases published in the literature [14] , which confirms that this cream formulation is a liquid crystal stabilized emulsion over the full topical pH range of 3.5 to 9. The mosaic pattern observed in the high pH creams (Figure 4, pH 9.15) indicates a shift in microstructure at some point above the pH value of 8.4 for neutralized Crodafos CES creams. Microscopic View testing of a liquid crystal stabilized emulsion should begin by noting the birefringence pattern of an anisotropic cream and then validating that sample preparation techniques do not significantly alter the image. Changes in the birefringence pattern should then further be monitored over the shelf-life of the product.

For pharmaceutical applications, formulating with an emulsifier that forms stable creams over the pH range of 2.0 to 10 potentially provides significant practical advantages. As seen in Figure 1, increasing amounts of added NaOH gradually raises cream pH up to a value of about 6.0. An inflection point occurs between pH values of 6 and 8, before returning to gradually increasing pH values up to pH = 10 with additional neutralization. The pH range that can be targeted with our Crodafos CES emulsion is thus broader than the typical dermatological product pH range of 3.5 to 9. As seen in Table 2, the pH values of the neutralized Crodafos CES creams did not shift after two months of storage under either ambient or accelerated (40˚C) conditions, implying a lasting shelf life. The broad range of pH tunability also provides advantages in formulating creams containing ionizable actives. As noted in the Introduction, the degree of ionization for a topically applied active can dramatically affect its skin flux. Thus, our Crodafos CES cream formulation has a broader potential for controlling the ionization of dissolved actives and optimizing skin flux.

5. Conclusion

It has been shown that the emulsifying wax blend of cetearyl alcohol, dicetyl phosphate, and ceteth-10 phosphate (tradename Crodafos CES) forms a liquid crystal stabilized oil-in-water emulsion over the pH range of 3.5 to 9. This moisturizing cream has white petrolatum and isopropyl palmitate as the oil phase and remains physically stable upon storage at 40˚C after incorporation of 25 wt% of DEGEE. Emulsion globule size was dependent on the degree of emulsifying wax neutralization, with the globule size decreasing with increasing cream pH. Since this formulation contains 25 wt% DEGEE and can be adjusted to any pH value between 3.5 and 9, this moisturizing cream vehicle could be modified for optimal skin delivery of a topically applied active pharmaceutical ingredient.

Cite this paper
J. Sutton, M. , W. Osborne, D. , Dahl, K. , Bax, V. and Schick, G. (2018) Characterization of a Liquid Crystal Stabilized Pharmaceutical Oil-in-Water Emulsion Optimized for Skin Delivery. Journal of Cosmetics, Dermatological Sciences and Applications, 8, 207-217. doi: 10.4236/jcdsa.2018.84022.
References

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[7]   Prospector Website and Links Therein.
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[9]   Microscopic View Is a Term Acceptable to the Food and Drug Administration to Describe Using Bright-Field Optical Microscopy to Determine Globule Size or Polarized Light Microscopy for Determining Drug Particle Size for Multi-Phasic Semisolid Products. Microscopic View Testing Is Recommended When Globule Size or Drug Particle Size Is a Q3 Critical Quality Attribute of the Drug Product.
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[10]   The Notably Lower Mass in Figure 2 of the Separated Aqueous Phase from the pH 8.7 Cream May Be an Artifact and Is Being Further Investigated to Determine Significance.

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[14]   Ekwall, P. (1975) Composition, Properties and Structures of Liquid Crystalline Phases in Systems of Amphiphilic Compounds. In: Brown, G.H., Ed., Advances in Liquid Crystals, Vol. 1, Academic Press, New York, 1-142.
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