Encapsulation is defined as a process in which an active agent (core) is enveloped by a polymeric membrane (shell) to produce capsules in the micrometer to millimeter range, known as microcapsules  .
We can say that encapsulation is a way to protect the substance to be encapsulated, determining its controlled release. Therefore, encapsulation confers added value to a commercial substance. It allows the generation of new application of products for properties that could not be applied so far   . Encapsulation can be used to protect the active agents from oxidation caused by heat, light, moisture and contact with other substances and to prevent the evaporation of volatile compounds. Examples of sensitive compounds to these factors are the essential oils, substances responsible for taste, aroma and other functional properties   .
Co-extrusion/gelling has been a widely used technique in the encapsulation of volatile substances   . This technique involves the formation of droplets through a vibration overlay, by passing the solution of the shell material and the active agent through an extruder device, with controlled drip size and speed. These drops fall on a bath containing a solution with the gelling agent, resulting in the formation of capsules   .
The interest in natural products that have a hydrating and restorative skin activity has increased in recent years. Almond oil (Prunus amygdalus dulcis) is well known to possess these properties and it is widely used in the cosmetics industry   .
Biopolymers, like proteins and hydrocolloids, are used as encapsulating materials in different applications. Copolymer Chitosan (CS) is an example. CS, poly (1,4)-2-deoxy-amido-2-β-D-glucose (2), is a polycationic biopolymer obtained by alkaline deacetylation of chitin, the main component of the exoskeleton of crustaceans. The main parameters that influence the characteristics of chitosan are the molecular weight (MW) and the degree of deacetylation (DD).
CS is showing interest as encapsulating material as it is a natural resource, biodegradable, non-toxic, biocompatible and inexpensive     .
The obtention of chitosan capsules is realized by means of ionotropic gelation method. In acid solution, the chitosan-NH2 is protonated to be -. This molecule interacts with the Thymidine 5’-triphosphate sodium salt solution (TTP) by ionic interaction to result capsules   .
The objective of this research is the encapsulation of almond essential oil by co-extrusion/gelling using chitosan as shell material, in order to achieve its protection. Different characterization tests have been used to define the microcapsules obtained.
2. Materials and Methods
Medium molecular weight chitosan with a deacetylation degree of 75% - 85% (Sigma Aldrich, Spain) was used as shell material. The core material was an essential oil, in particular, almond oil (Ensencias Lozano, Spain).
Sodium triphosphate pentabasic (STP) (Sigma Aldrich, Spain) was used as a cross-linker material.
2.2.1. Emulsion Preparation
Chitosan solution was prepared with 1% acetic acid (v/v). The cross-linker agent was prepared at different concentrations 4.0 and 8.0 g/L with distilled water.
2.2.2. Microencapsulation by Co-Extrusion/Gelling
Figure 1. (a) Encapsulator BUCHI B-390. (b) Formation string of beads with the membrane and essential oil.
Table 1. Values of the parameters studied in the encapsulation process.
Equipment variables are potential (V) and frequency (Hz). These variables were modified until it was perfectly observed the formation of the string of beads. The obtained capsules were filtered and washed three times with distilled water in order to remove any solution of cross linking agent that could be remaining in the capsule wall  .
2.3. Experiment Design
In the research three parameters have been modified in order to optimize the encapsulation process: nozzle size, cross-linker concentration and potential. Chitosan concentration was 1% (w/v) and frequency 50 Hz. The performed tests are shown in Table 1.
3. Characterization Tests
Capsules morphology was studied in an optic microscope Dino-Lite AM4115ZT Edge (Dino-Lite Digital Microscope, Taiwan) with a Dino-Capture Software.
3.2. Degradability Test
The aim of this test was to determine the degradation of almond oil capsules.
Almond oil capsules were filtered, and left to air dry during 1/2 h prior to weighing.
A quantity of 0.7 g of capsules sample were weighed and suspended in 10 mL of phosphate buffer solution (PBS, pH = 7.4) in order to analyze the weight loss.
Weight loss was evaluated at 24 h, 48 h, 72 h, 7 days and 11 days. All assays were performed in triplicate, in the absence of light
Results are shown in% of weight loss, according to the following equation:
4. Results and Discussion
Table 1 shows the encapsulation process variables selected to optimize. These variables were modified in order to obtain a correct string of beads.
The influence of the cross-linker agent concentration was studied, and is presented in Figure 2. Tests corresponding to this variable are Test 1 and Test 2, realized with the encapsulation parameters that are shown in Table 1.
Figure 2(a) and Figure 2(b) corresponding to test 1, show that the crosslinking process didn’t occur correctly, so the concentration of 4 g/L was discarded. Figure 2(c) and Figure 2(d) corresponding to test 2, show a correct encapsulation of the oil; but the main problem with this test was that the oil was not completely centered in the capsule making it very sensitive to breakage.
One solution to the problem is the modification of the nozzles size; in this research two pairs of nozzles dimension relation (internal/external): 0.75/0.90 and 0.45/0.90 mm were studied. In test 2, by using the following relation of nozzle size (internal/external): 0.75/0.90, was obtained an asymmetric morphology of the capsules, oval shape, non-spherical as it can be seen in Figure 2(c) and Figure 2(d).
In test 3, the relation between the nozzles size was changed, meanwhile using the same concentration of chitosan and cross-linker agent. Figure 3(a) shows capsules with correct morphologies. While employing the same conditions as mentioned before, a change in the potential value, 350 V, was studied, in order to observe if it occurs a change in the capsules morphology.
Figure 2. Almond oil capsules obtained in test 1 images (a) and (b), and test 2 images (c) and (d).
Figure 3. Almond oil capsules obtained under test 3 using 250 V (a) and test 4 (b) using 350 V.
Table 2. Weight loss of chitosan capsules at different times.
Figure 3(b) shows that the capsules format was improved, being completely spherical, therefore validating that the potential increase (350 V) generates improvement in the encapsulation process.
The obtained microcapsules had spherical shapes and because of this, the amount of encapsulated oil was calculated using Equation (1):
The result obtained was 3.35 mm3.
4.2. Degradability Test
Table 2 shows the results of% weight loss of chitosan capsules at different periods of times.
Results showed that the capsules experimented a rapid weight loss, especially in the first 24 hours when was reached the maximum weight loss. In the other evaluated time intervals, no significant weight increases were recorded. These results are shown in Figure 4.
Figure 5 shows the appearance of different samples at different time intervals of the study. In general, were not observed capsules aggregations which were deposited on the bottom of the test vessel.
Results show that the co-extrusion/gelling process allows the encapsulation of
Figure 4. Percentage of weight loss of chitosan capsules.
Figure 5. Capsules appearance during study. (a) After 24 h, (b) After 48 h, (c) After 216 h, (d) After 264 h.
almond essential oil using chitosan as wall material. The cross-linker concentration (STP) is important for obtaining stable and nonreversible capsules. The optimal concentration of cross-linker agent is 8.0 g/L for a concentration of 1% (w/v) of chitosan. Concentrations below this value lead to poor crosslinking and therefore the oil capsules do not form.
Nozzle size is another parameter that affects the capsules morphology.
The results reveal that the relation nozzle size (internal/external) of 0.75/0.90 mm is not suitable for capsule formation, whereas when employing the relation nozzle size (internal/external) 0.45/0.90 mm, capsules with suitable morphologies are obtained.
Optical microscopy is a technique that is applied for the validation of the encapsulation of the almond oil.
A potential increase allows an improvement in the capsules morphology, generating capsules containing almond oil, with spherical shapes.
Degradability tests have shown a rapid loss of weight of chitosan capsules after 24 hours, which may facilitate their application in products which require high degradation levels.
The authors thank for the financial support provided by IVACE (Institut Valencià de Competitivitat Empresarial, Spain) and FEDER (Fondo Europeo de Desarrollo Regional, Europe), and thank for technical and human support provided by Dra. Cristina Canal and Dra. Meritxell Molmeneu from BBT of UPC.
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