AMPC  Vol.6 No.11 , November 2016
Effect of Combined Chemical Treatment on Physical, Mechanical and Chemical Properties of Posidonia Fiber
ABSTRACT
The aim of this study is to investigate the effect of chemical treatment method on the properties of Posidonia fibers. The chemical treatment which is carried out is a combined hydrogen peroxide and sodium hydroxide treatment. First, an investigation of the treatment processes was undertaken. Secondly, the physical properties (linear density, diameter and ratio length per diameter), the mechanical properties (tenacity, elongation) and chemical properties (FT-IR spectra and X ray diffraction) of posidonia fibers were investigated. The optimum operating conditions were identified using a factorial design.

1. Introduction

Currently, the issue of economic, social and environmental sustainability is present in discussions of all sectors of industry, since it is a constant search by improvements in living conditions of the population, and by maintaining a safe environment for present and future generations [1] . Following this trend, the use of natural fibers in many industries, offers a number of advantages, since they are derived from a renewable resource, require low energy inputs in their manufacture, and can be disposed of at the end of their life-cycle by composting or by recovery of their calorific value in a furnace (an option not possible with glass fibres) [2] . Lignocellulosic fibers, also called ‘‘plant” fibers, ‘‘natural” fibers or ‘‘vegetal” fibers, include bast (or stem) fibers, leaf or hard fibers, seed, fruit, wood, cereal straw, and other grass fibers. They are materials rich in lignin, hemicellulose and cellulose and are used for various applications, depending on their composition and physical properties [3] .

Posidonia oceanic is one of bioresources available in Tunisian coast. It is a marine plant, but it is not an algae. In fact, it is a flowering plant descended from a terrestrial ancestor that was like the rushes. The species Posidonia Oceanica is found only in the Mediterranean. Like all flowering plants, it has roots, a stem which is here rhizomatous, and banded leaf measuring up to one meter long and arranged in clusters of 6 to 7. It loses leaves in autumn, and the cast litter deposits can be found mainly along sandy coasts, forming wedge structures, from a few centimetres to several meters thick, denominated “banquettes”. However, these biomaterials placed on the Mediterranean beaches are causing pollution and it must be removed every summer. Hence, the valorization of this available biomass can be the solution of that problem [4] [5] . Then, this aquatic biomass represents an abundant, inexpensive, and readily available source of renewable lignocellulosic biomass for the production of eco-friendly industrial products. Then, it has received increasing attention in the last few years and it has been studied as: a low-cost adsorbent for removing dyes or phenol [6] , a substrate for papermaking [7] , a starting material for cellulose derivatives [8] and a reinforcement on composites [9] . And following these studies, the chemical composition (such as cellulose, hemicellulose, lignin, etc.) of these fibers was determined. However, the physical characterization (density and fineness) and mechanical toughness and deformation of these fibers are not yet studied.

As well as, in order to improve the adhesion between vegetal fibers and others synthetic components in composites materials or nonwovens, many chemical treatments were used to modify surface of fibers. These chemical treatments include alkaline, silane, benzoylation, acetylation, permanganate, peroxide and isocyanate treatment [10] - [18] . Furthermore, these treatments show a significant influence in the physical, mechanical and chemical properties of natural fibers which influence the properties of composites or nonwovens.

Then, the physical, mechanical and chemical properties of posidonia fiber were studied. Also, the effect of combined chemical treatment on the properties of these fibers was investigated. Moreover, an optimization of treatment conditions was conducted in order to define the suitable conditions of treatment which modify the fiber’s surface and conserve as possible its physical and mechanical structure.

2. Materials and Methods

2.1. Materials

We have collected the balls of Posidonia in Tunisian beach. We have used a horizontal opener to separate fibers from balls. In first step, these balls were manually frayed to be driven by a rolling lurking and then they are engaged in a threshing cylinder. Subsequently, they are driven by means of a toothed roller in order to separate fibers. Through the centrifugal force and the suction system of the opener, good fibers are sucked up and the waste falls. Following, this mechanical treatment we obtain the fibers shown in Figure 1.

2.2. Methods

The fibers were treated by means of a chemical treatment under pressure and agitation using a Datacolor AHIBA MSTRI. For this, we used the Tagauchi L16 design (Table 1). An experimental database has been elaborated by varying the treatment parameters. In this database (16 tests), we used as input variables the temperature, the extraction time, and the soda concentration. The outputs are the fiber yield, the diameter, the density, the linear density and mechanical properties.

The raw fibers were immersed in the following extraction bath:

・ 5 g of raw fibers.

・ Liquor ratio = 1/40.

・ Hydrogen peroxide: 25 ml/L.

・ Temperature (T (˚C)) ranges from 60˚C to 120˚C.

・ Duration (D (min)) of treatment ranges from 30 to 120 min.

・ Sodium hydroxide concentration (C (N)) ranges from 0.2 N to 0.8 N.

After treating the raw Posidonia fibers, it is rinsed with water several times and the obtained fibers are dried to the ambient air for 48h. These fibers were characterized by means of physical, mechanical and chemical analysis in order to define their properties.

Figure 1. Raw Posidonia fibers.

Table 1. Features of the Tagauchi L16 design.

The tests must carry out on a batch of conditioned fibers to a normal atmosphere (relative humidity: 65% ± 4%, temperature: 20˚C ± 2˚C).

2.2.1. Morphological Properties

The technical Posidonia fibers obtained are morphologically characterized. The specimens were observed using a Scanning Electron Microscope (SEM) to characterize the morphology of treated and untreated fibers.

2.2.2. Linear Density

The measurement of linear density (title) of Posidonia fibers is described according to the standard ISO 1973 while weighing known lengths of the fibers.

2.2.3. Fineness Measurement

The measurement of the fineness of Posidonia fibers is given by measuring the ratio of length by diameter. The average apparent diameter was measured with the profile projector according to the French standards NF G 07.004. The test is carried out on 300 fibers chosen at random.

2.2.4. Strength and Elongation at Break

We determined tenacity (cN/Tex) and elongation (%) of Posidonia fibers by determining the fracture toughness of the fiber bundles according to French standard NFG 07-080. We used the steleometer.

The tensile test is carried out on a batch of 50 fibers according to ISO 5079 relating to the determination of the strength and elongation at break under tensile stress. The length between clamps is taken equal to 10 mm. These tests were conducted on a FAVI- MAT Fiber Test with a constant speed equal to 10 mm/min and a measurement cell of 32 N.

2.2.5. Yield Measurement

Yield of fibers (R%) is measured by the ratio between the final mass of the fibers after chemical extraction process (Mf) and that of the Posidonia fiber before chemical extraction process (Mi).

The measurement of these two weights is performed using the gravimetric method in accordance with standard NF G 08-001.

(1)

2.2.6. Fourier Transform Infrared Spectroscopy and X Ray Diffraction of Posidonia Fibers

The FTIR spectra of raw and surface treated natural fibers were recorded in a Perkin- Elmer FT-IR spectrometer Frontier. Absorbance was measured over a range of wave number from 4000 to 400 cm−1.

Wide angle X-ray diffraction (XRD) analysis was carried out with a Panalytical X’ Pert PRO MPD to investigate the crystallinity of raw Posidonia fibers and the treated one obtained in the optimum conditions of treatment. XRD patterns were obtained under Cu Kα radiation at 40 kV and 150 mA in reflection mode, with 0.017˚ step and 22 s of counting time. The angle ranges between 5,006˚ and 45˚. The crystallinity index (CI) was calculated by using Equation (2), where I002 is the maximum intensity of the I002 lattice reflection and I101 is the maximum intensity of X-ray scattering broad band due to amorphous region of the sample.

(2)

3. Results and Discussions

3.1. Effect of the Treatment Processes on the Morphological Properties of Posidonia Fibers

The characterization of fiber morphology is important since its influence on other processing methods of the fibers and the quality of products from it.

All fibers have a common structure, but their physical properties can vary in a substantial way depending on the method and conditions carried out for extraction.

Figure 2 and Figure 3 represent the longitudinal views of raw and treated posidonia respectively. As shown in Figure 2(b), the untreated fibers present on their surface

(a) (b)

Figure 2. SEM micrographics of untreated Posidonia fibers.

(a) (b)

Figure 3. SEM micrographics of treated Posidonia fibers.

woody and gummy substance. After the combined chemical treatment, SEM micrographics show (Figure 3(b)) an improvement in surface morphology. Then using soda treatment cleans the fiber surface of a large amount of impurities (gummy and waxy substances) and causes fibrillation.

The chemical treatment using sodium hydroxide and hydrogen peroxide allows the separation of fibers. In fact, the important modification done by alkaline and peroxide treatment is the disruption of hydrogen bonding in the network structure, thereby increasing surface roughness. This treatment removes a certain amount of lignin, wax and oils covering the external surface of the fiber cell wall, depolymerizes cellulose and exposes the short length crystallites.

Figure 4 and Figure 5 represent transversal views of the Posidonia fibers studied. These figures show that this technical fiber have an oval shape. Their structure is similar to a natural composite composed of ultimate fiber bundles of cellulose, thus forming the fibrous reinforcement, linked together by gummy and waxy substances, constituting the matrix. We can notice also that the ultimate fibers present a void as shown in Figure 4(b) and Figure 5(b), which means that the fibers are porous. This porosity could explain the use of posidonia fibers in thermal isolation and soundproofing [19] [20] .

(a) (b)

Figure 4. SEM micrographics of cross section of untreated Posidonia fibers.

(a) (b)

Figure 5. SEM micrographics of cross section of treated Posidonia fibers.

3.2. Effect of the Treatment Processes on the Physical Properties of Posidonia Fibers

To better visualize the effect of extraction conditions on physical properties of treated fibers, main effect plots were drawn.

As shown in Figure 6, the fibers linear density decreases when increasing treatment conditions (concentration of soda, temperature, duration of treatment). In fact, the untreated fibers present a linear density of 9.31 Tex. However the linear density of treated fibers ranges from 8.81 to 3.69 Tex. This reduce of mass per unit of length could be attributed to the removal of waxy and gummy materials present between the ultimate fibers. The lower linear density was obtained in the combination (120˚C, 90 min and 0.4 N) which confirms result obtained of diameter. In addition to that, the lower yield obtained in this case (38.22%) proved this fine structure. As shown in yield main effect plot (Figure 7), higher yields were obtained when proceeding in the lowest conditions

Figure 6. Main effect plot of linear density.

Figure 7. Main effect plot of yield.

of treatment (temperature = 60˚C and duration = 30 mn). Then, in these lower conditions this chemical treatment was not effective to remove gummy and waxy materials from technical Posidonia fibres. On the other hand, the removal of foreign substances is improved while increasing temperature and duration of treatment.

Concerning the ratio L/D, we can notice, as shown in Figure 8, the influence of treatment conditions changes from condition to another. In fact, this property is strongly influenced within temperature and weakly affected with sodium hydroxide concentration. Thereafter, it drops for 140 up to 110 within duration of treatment and it becomes constant between 90 mn and 120 mn. As given, the raw biomass has a lignocellulosic fibrous structure. Indeed, like all lignocellulosic-based fibres, the posidonia ones are formed by several holocellulosic microfibres, which are linked together via lignin (Mohamed Chaker et al., 2009). Then, this reduce of ratio L/D could be attributed to the decrease of length which is linked to the action of combined treatment (sodium hydroxide and hydrogen peroxide) while removing lignin [21] . In fact, this chemical treatment has removed lignin and separate posidonia microfibres which led to the reduction in length of these fibers. The stability of ratio L/D fibers (between 90 - 120 min) is due to the reactivity of the oxygen molecules, present into the treatment bath, in the early stages of the process when there is a lot of lignin. While the concentration of the latter decreases, there is no reactivity and therefore no degradation in this property.

In conclusion we can say that the most influential parameter on the physical properties of these fibers is first the temperature and secondly the duration of treatment.

3.3. Effect of the Treatment Processes on the Mechanical Properties of Posidonia Fibers

Chemically treated fibers can show a considerable decrease in tensile properties [22] . The extension at break of these fibers does not change much [23] .

Figure 8. Main effect plot of ratio L/D.

In our case, the combined chemical treatment has strongly influenced posidonia tensile properties. In fact, as shown in strength main effect plot (Figure 9), the fibers toughness is strongly influenced within temperature and treatment duration. However it is weakly influenced towards soda concentration. The tenacity of untreated fibres is higher than those treated (untreated posidonia = 11.19 cN/Tex; treated posidonia = 10.72 - 5.31 cN/Tex). Then there is a decrease in fibres tenacity after combined chemical treatment (hydrogen peroxide and sodium hydroxide). This decrease attributed to the substantial delignification and degradation of cellulosic chains during chemical treatment. Moreover, this phenomenon of strength decrease becomes faster while increasing temperature and duration of treatment. Therefore, temperature and duration of treatment could be considered as catalyst of combined chemical treatment reaction. In fact, the lower tenacity obtained at higher temperature and duration is attributed to the damage induced in the cell walls and the excessive extraction of lignin and hemicellulose, which play a cementing role in the structure of the fibers. This result is confirmed by the lower yield obtained in these treatment conditions which explain the large amount of noncellulosic materials (lignin and hemicellulose) removed from raw and technical posidonia fibres. Then, combined chemical treatments have been found to decrease the fiber strength due to breakage of the bond structure, and disintegration of the noncellulosic materials [23] . As consequence, in order to obtain good mechanical properties we must operate to moderate proceeding conditions which should not exceed 100˚C for temperature and 60 minutes for treatment duration.

Duration of treatment has not a great influence on the elongation of posidonia fibers. However, a large increase in the concentration of sodium hydroxide (when concentration goes over 0.6 N) reduces the fibres elongation. Also, an increase of temperature leads to decrease of elongation (Figure 10).

Figure 9. Main effect plot of strength.

Elongation of these fibres for different treatment conditions does not exceed 8.4 %, which confirms the property of natural fibres having generally low elongation.

3.4. Degree of Control Factors in Fluence on the Physical and Mechanical Properties

In order to conclude on the importance of extraction conditions, a statistical analysis of the effect of temperature, soda concentration and duration of the treatment on the various properties was developed.

The p-value used in hypothesis tests to help you decide whether to reject or fail to reject a null hypothesis. The p-value is the probability of obtaining a test statistic that is at least as extreme as the actual calculated value, if the null hypothesis is true. A commonly used cut-off value for the p-value is 0.05. For example, if the calculated p-value of a test statistic is less than 0.05, you reject the null hypothesis. This null hypothesis in our case is the the factor has not a significant influence on the fibres’ property [24] [25] .

Results of p-values meaning are shown in Table 2.

Figure 10. Main effect plot of elongation

Table 2. P-values meaning.

*: insignificant influence (p > 0.05); **: significant influence (p < 0.05).

From this table, the most influent parameter on the measured properties was temperature and duration which affects mostly the majority of its (linear density, ratio (L/D), strength and yield).

3.5. Optimisation of Treatment Conditions

In order to optimise the treatment conditions we have used the desirability functions shown in Figure 11 and Figure 12 in wich we took into account the target “Ytarget”, the importance of every property “Yi” in the definition of global desirability [26] .

In this study, we used two types of desirability functions “di”: desirability function to maximize and to minimize. Thus, to maximize a property “Yi”, such as the yield, strength and elongation, the desirability function (shown in Figure 11) had to be used, where di was calculated as follows:

To minimize a property “Yi”, such as linear density, the desirability function (shown in Figure 12) had to be used, where di was calculated as follows:

Figure 11. Desirability function to maximize.

Figure 12. Desirability function to minimize.

For each property affecting the global desirability, we calculated the satisfaction degree “di” and we attributed a relative weight to indicate the property’s importance. We grouped these different satisfaction degrees by using the Derringer and Suich desirability function defined as follows:

where di is the individual property’s desirability function Yi, , wi is the weight of the property Yi in the “dg” desirability function, w is the sum of wi and n is the number of properties.

The compromise between the properties (minimize fiber linear density, maximize yield, strength and elongation) was better when “dg” increased; it became “perfect” when “dg” was equal to 1. When the satisfaction degree “di” of the property Yi was equal to 0, the response had a value outside of tolerance the function “dg” was equal to 0 and so the compromise was rejected.

To define the desirability function, we had to fix the objective of every property. These different objectives are reported in Table 3.

The results of desirability for each property and the optimum values for the independent variables are presented in Table 4 and Table 5, respectively.

Table 3. The optimum levels of properties.

Table 4. Desirability values for the dependent variables.

di denotes desirability of dependent variables (yield, linear density, ratio (L/D), strength and elongation).

The statistical study determined the optimum treatment conditions which are: 100˚C as temperature, 0.5 N as soda concentration and during 45 minutes.

3.6. Characterization of Fibers Treated with Optimum Conditions

The physical and mechanical properties of treated posidonia fiber in the optimum conditions (FP optimum) and those untreated are presented in Table 6. According to this table, we can notice that the properties of FP optimum are similar as those predicted in Table 4. Therefore the optimum conditions are valid.

In comparison with untreated fibers, the FP optimum presents a cristallinity index less important. This is affirmed by the less important strength of treated compared to untreated posidonia fibers.

3.7. Effect of the Treatment Processes on the Chemical Structure of Posidonia Fibers

FT-IR spectroscopy has been extensively used to visualize the chemical modifications of that occur during various chemical treatments. T-IR spectra of raw and treated fibers determined at 500 - 4000 cm−1 wave number are shown in Figure 13.

Similar absorption bands in the spectra are generally found in the fibers having the same chemical composition. The figure shows that the intensity of transmittance of the treated fibers is less than those untreated. As well as, transmittance intensity decrease while increasing temperature, concentration and duration of treatment. This is could be explained by the fact that the structure become less opaque after chemical treatment. This transparence could be attributed to the elimination of certain amount of lignin, hemicelluloses and other fatty and gammy substances. Moreover, the fibers absorbance is improved while increasing processing conditions. In fact, while proceeding in higher conditions of treatment (Temperature ≥100˚C, Duration ≥60 mn) there is a large amount of noncellulosic materials removed confirmed by the lower yield (≤70%) obtained in these conditions.

The transmittance peaks of interest in this study are identified and shown in Figure 11. The occurrence of majority peaks did not change. The figure shows a broad band

Table 5. Optimum values for the independent variables.

Table 6. Properties of the optimum.

Figure 13. FT-IR spectra of untreated and treated posidonia fibers.

observed at 3000 - 3500 cm-1 in the spectra indicating the presence of OH group. The second band was observed at 2857-2926 cm-1 indicating the stretching vibration of the groups -CH and -CH2 of cellulose and another band at 1450 cm−1, which also indicates the presence of -CH produced by a symmetrical deformation of lignin and alpha cellulose. Furthermore, the ratio of the intensities of the transmittance peaks at 3343 cm?1 (-OH) and 2900 cm?1 (>CH2, >CH?) for the raw (0.9937) (0.9985) and treated (0.987) (0.993) fibers indicated the presence of more -OH groups in the treated fiber than in the virgin sample. This was more likely due to the generation of new -OH groups on cellulose during alkaline treatment via the cleavage of phenolic ether links existing between cellulose and lignin moieties. In addition to that, the phenomenon of new -OH groups’ generation is enhanced while increasing temperature, soda concentration and duration of treatment. This is expressed by the transmittance intensities decrease while increasing input parameters (temperature, duration and soda concentration). The sharp peak at 1031 - 1033cm?1 has been attributed to C-O-C anti-symmetric bridge stretching in cellulose and hemicelluloses [10] [27] .

The spectrum of fibers treated under optimal conditions is in the middle of other spectra of fibers treated within other conditions of treatment. This spectrum shows that the optimal conditions of currying ensure the appearance of new OH and CH groups which confirms the effectiveness of treatment in these conditions.

The analysis of the IR spectra of the untreated posidonia fiber showed characteristic features of lignin and hemicellulose components, which indicated that the fiber was lig- nocellulosic in nature. The IR analyses clarified the elimination of a large amount of hemicellulose and lignin by combined chemical treatment.

4. Conclusions

Posidonia fiber is a natural vegetable fiber that is derived from the leaves of Tunisian P. Oceanica variety and harvested on the coasts of Tunisia. The study of the fibers treatment conditions seems to have an important role on the fibers properties. Posidonia fiber shows a linear density between 3.69 and 9.31 tex with a ratio length per diameter (L/D) between 74 - 165. Tenacity of fibers was extended between 5.31 and 11.19 cN/tex. It seems to be suitable (≥ means of tenacities which equal to 7.5 cN/tex) while proceeding in conditions of temperature ≤ 100˚C and duration of treatment ≤60 minutes. The optimal properties of treated fibers are obtained when proceeding at 100˚C, using 0.5 N as soda concentration and during 45 minutes.

The FTIR spectra reveal the lignocellulosic structure of these fibers and their modification after chemical treatment. This change in structure is due to the increase of the cellulose amount exposed on the fiber surface, which increases the number of possible reaction sites (OH and CH groups) when reinforced composites.

Cite this paper
Zannen, S. , Ghali, L. , Halimi, M. and Hassen, M. (2016) Effect of Combined Chemical Treatment on Physical, Mechanical and Chemical Properties of Posidonia Fiber. Advances in Materials Physics and Chemistry, 6, 275-290. doi: 10.4236/ampc.2016.611027.
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