Identification of Optimum Composition and Mechanical Properties of Al-Ni Metal Matrix Composite
Affiliation(s)
1 Department of Mechanical Engineering, SRM University (NCR Campus), Ghaziabad, India. 2 ISBR Business School, Bangalore, India.
1 Department of Mechanical Engineering, SRM University (NCR Campus), Ghaziabad, India. 2 ISBR Business School, Bangalore, India.
ABSTRACT
Composites are materials that are made up of two or more chemically dissimilar phases. In this project aluminum was chosen as matrix material because it was inexpensive, light-weight, strong, tough and corrosion resistant. For the main load bearing phase it was hard, corrosion resistant at room temperature and thermally stable. The stir casting method was used because it was cost-effective and easy, and the particulate reinforcement (nickel) was uniformly distributed throughout the matrix phase. Sand moulding was used to cast the specimens. Specimens with 10, 20, 30 and 40 percentage Nickel were tested and the optimal specimen contained 20% Nickel. The Brinell hardness of Al + 20% Ni increased by 14.80%, Rockwell hardness increased by 2.43%, ultimate tensile strength increased by 1.003% and thermal conductivity of Al + 20% Ni decreased by 24.98% with respect to Aluminum.
Composites are materials that are made up of two or more chemically dissimilar phases. In this project aluminum was chosen as matrix material because it was inexpensive, light-weight, strong, tough and corrosion resistant. For the main load bearing phase it was hard, corrosion resistant at room temperature and thermally stable. The stir casting method was used because it was cost-effective and easy, and the particulate reinforcement (nickel) was uniformly distributed throughout the matrix phase. Sand moulding was used to cast the specimens. Specimens with 10, 20, 30 and 40 percentage Nickel were tested and the optimal specimen contained 20% Nickel. The Brinell hardness of Al + 20% Ni increased by 14.80%, Rockwell hardness increased by 2.43%, ultimate tensile strength increased by 1.003% and thermal conductivity of Al + 20% Ni decreased by 24.98% with respect to Aluminum.
Cite this paper
Pal, M. , Sandhu, S. , Kalia, R. and Ghosh, A. (2015) Identification of Optimum Composition and Mechanical Properties of Al-Ni Metal Matrix Composite. Journal of Minerals and Materials Characterization and Engineering, 3, 326-334. doi: 10.4236/jmmce.2015.34035.
Pal, M. , Sandhu, S. , Kalia, R. and Ghosh, A. (2015) Identification of Optimum Composition and Mechanical Properties of Al-Ni Metal Matrix Composite. Journal of Minerals and Materials Characterization and Engineering, 3, 326-334. doi: 10.4236/jmmce.2015.34035.
References
[1] Reddy, S.U. (2005) Synthesis, Mechanical and Tribological Characteristics of Mg=SiC Metal-Matrix Composites. Department of Mechanical Engineering, National University of Singapore, Singapore. [2] Oh, S.Y., Cornie, J.A. and Russell, K.C. (1989) Wetting of Ceramic Particulates with Liquid Aluminum Alloys: Part II. Study of Wettability. Metallurgical Transactions, 20, 533-541.
http://dx.doi.org/10.1007/BF02653933 [3] Telang, A.K., Rehman, A., Dixit, G. and Das, S. (2010) Alternate Materials in Automobile Brake Disc Applications with Emphasis on Al Composites: A Technical Review. Journal of Engineering Research and Studies, 1, 35-46. [4] Singla, M., Dwivedi, D.D., Lakhvir, S. and Chawla, V. (2009) Development of Aluminium Based Silicon Carbide Particulate Metal Matrix Composite. Journal of Minerals and Materials Characterization and Engineering, 8, 455-467.
http://dx.doi.org/10.4236/jmmce.2009.86040 [5] Lee, J.C. and Subramanian, K.N. (1993) Effect of Cold Rolling on the Elastic Properties of (Al203) p-Al Composite. Journal of Materials Science, 28, 1578-1584.
http://dx.doi.org/10.1007/BF00363352 [6] Tan, M., Xin, Q., Li, Z. and Zong, B.Y. (2001) Influence of SiC and Al2O3 Particulate Reinforcements and Heat Treatments on Mechanical Properties and Damage Evolution of Al-2618 Metal Matrix Composites. Journal of Materials Science, 36, 2045-2053.
http://dx.doi.org/10.1023/A:1017591117670 [7] Sakthive, A., Palaninathan, R., Velmurugan, R. and Rao, P.R. (2008) Production and Mechanical Properties of SiC Particle Reinforced 2618 Aluminium Alloy Composites. Journal of Materials Science, 43, 7047-7056. http://dx.doi.org/10.1007/s10853-008-3033-z [8] Shorowordi, K.M., Laoui, T., Haseeb, A.S.M.A., Celis, J.P. and Froyen, L. (2003) Microstructure and Interface Characteristics of B4C, SiC and Al2O3 Reinforced Al Matrix Composites: A Comparative Study. Journal of Materials Processing Technology, 142, 738-743. http://dx.doi.org/10.1016/S0924-0136(03)00815-X [9] Saleh, H.R. (2010) Mechanical Properties of the Modified Al-12% Si Alloy Reinforced by Ceramic Particles. Eng. and Tech. Journal, 28, 289-290. [10] Prasad, S.V. and Asthana, R. (2004) Aluminium Metal-Matrix Composites for Automotive Applications: Tribological Considerations. Tribology Letters, 17, 445-453.
http://dx.doi.org/10.1023/B:TRIL.0000044492.91991.f3 [11] Dolata-Grosz, A., Dyzia, M. and Oeleziona, J. (2008) Solidification Curves and Structure of Heterophase Composite. Archives of Materials Science and Engineering, 29, 10-15. [12] Ambhai, K.G. (2007) Study on Machinability of Al-SiC Particulate Metal Matrix Composite. Ph.D. Thesis, Metallurgical Engineering Department, IIT Roorkee, Roorkee. [13] Clyne, T.W. (2001) 3.7.12. Metal Matrix Composites: Matrices and Processing. In: Mortensen, A., Ed., Encyclopedia of Materials: Science and Technology, Composites: MMC, CMC, PMC, Elsevier, New York, 1-14. [14] Shivalingappa, D. (2007) In-Situ Magnesium Based Composites-Development and Tribological Behavior. Ph.D. Thesis, Metallurgical Engineering Department, IIT Roorkee, Roorkee. [15] Sathyabalan, P., Selladurai, V. and Sakthivel, P. (2009) ANN Based Prediction of Effect of Reinforcements on Abrasive Wear Loss and Hardness in a Hybrid MMC. American Journal of Engineering and Applied Sciences, 2, 50-53. [16] Aqida, S.N., Ghazali, M.I. and Hashim, J. (2004) Effects of Porosity on Mechanical Properties of Metal Matrix Composite: An Overview. Jurnal Teknologi, 40, 17-32.
http://dx.doi.org/10.11113/jt.v40.395
[1] Reddy, S.U. (2005) Synthesis, Mechanical and Tribological Characteristics of Mg=SiC Metal-Matrix Composites. Department of Mechanical Engineering, National University of Singapore, Singapore. [2] Oh, S.Y., Cornie, J.A. and Russell, K.C. (1989) Wetting of Ceramic Particulates with Liquid Aluminum Alloys: Part II. Study of Wettability. Metallurgical Transactions, 20, 533-541.
http://dx.doi.org/10.1007/BF02653933 [3] Telang, A.K., Rehman, A., Dixit, G. and Das, S. (2010) Alternate Materials in Automobile Brake Disc Applications with Emphasis on Al Composites: A Technical Review. Journal of Engineering Research and Studies, 1, 35-46. [4] Singla, M., Dwivedi, D.D., Lakhvir, S. and Chawla, V. (2009) Development of Aluminium Based Silicon Carbide Particulate Metal Matrix Composite. Journal of Minerals and Materials Characterization and Engineering, 8, 455-467.
http://dx.doi.org/10.4236/jmmce.2009.86040 [5] Lee, J.C. and Subramanian, K.N. (1993) Effect of Cold Rolling on the Elastic Properties of (Al203) p-Al Composite. Journal of Materials Science, 28, 1578-1584.
http://dx.doi.org/10.1007/BF00363352 [6] Tan, M., Xin, Q., Li, Z. and Zong, B.Y. (2001) Influence of SiC and Al2O3 Particulate Reinforcements and Heat Treatments on Mechanical Properties and Damage Evolution of Al-2618 Metal Matrix Composites. Journal of Materials Science, 36, 2045-2053.
http://dx.doi.org/10.1023/A:1017591117670 [7] Sakthive, A., Palaninathan, R., Velmurugan, R. and Rao, P.R. (2008) Production and Mechanical Properties of SiC Particle Reinforced 2618 Aluminium Alloy Composites. Journal of Materials Science, 43, 7047-7056. http://dx.doi.org/10.1007/s10853-008-3033-z [8] Shorowordi, K.M., Laoui, T., Haseeb, A.S.M.A., Celis, J.P. and Froyen, L. (2003) Microstructure and Interface Characteristics of B4C, SiC and Al2O3 Reinforced Al Matrix Composites: A Comparative Study. Journal of Materials Processing Technology, 142, 738-743. http://dx.doi.org/10.1016/S0924-0136(03)00815-X [9] Saleh, H.R. (2010) Mechanical Properties of the Modified Al-12% Si Alloy Reinforced by Ceramic Particles. Eng. and Tech. Journal, 28, 289-290. [10] Prasad, S.V. and Asthana, R. (2004) Aluminium Metal-Matrix Composites for Automotive Applications: Tribological Considerations. Tribology Letters, 17, 445-453.
http://dx.doi.org/10.1023/B:TRIL.0000044492.91991.f3 [11] Dolata-Grosz, A., Dyzia, M. and Oeleziona, J. (2008) Solidification Curves and Structure of Heterophase Composite. Archives of Materials Science and Engineering, 29, 10-15. [12] Ambhai, K.G. (2007) Study on Machinability of Al-SiC Particulate Metal Matrix Composite. Ph.D. Thesis, Metallurgical Engineering Department, IIT Roorkee, Roorkee. [13] Clyne, T.W. (2001) 3.7.12. Metal Matrix Composites: Matrices and Processing. In: Mortensen, A., Ed., Encyclopedia of Materials: Science and Technology, Composites: MMC, CMC, PMC, Elsevier, New York, 1-14. [14] Shivalingappa, D. (2007) In-Situ Magnesium Based Composites-Development and Tribological Behavior. Ph.D. Thesis, Metallurgical Engineering Department, IIT Roorkee, Roorkee. [15] Sathyabalan, P., Selladurai, V. and Sakthivel, P. (2009) ANN Based Prediction of Effect of Reinforcements on Abrasive Wear Loss and Hardness in a Hybrid MMC. American Journal of Engineering and Applied Sciences, 2, 50-53. [16] Aqida, S.N., Ghazali, M.I. and Hashim, J. (2004) Effects of Porosity on Mechanical Properties of Metal Matrix Composite: An Overview. Jurnal Teknologi, 40, 17-32.
http://dx.doi.org/10.11113/jt.v40.395