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 ACES  Vol.11 No.1 , January 2021
Nanostage Alloying of Metals in Liquid Phase
Abstract: Alloying of metals is known from antiquity. Alloy making i.e., homogenizing metals started in a “hit-or-miss” way. The 1st alloy from copper (Cu) and tin (Sn) was produced around 2500 BC and from then Bronze Age began. Subsequently iron (Fe) age started after the Bronze Age. Aluminium (Al) alloying was discovered much later because pure Al could not be recovered easily even though Al is the most abundant metal in the earth’s crust. Refining of Al is a very difficult job because of its strong affinity towards oxygen. To ease alloying, melting points (mp) of the individual constituents and reactivity of metal towards oxygen were the hurdles. Now understanding the thermodynamics of metal mixing has paved alloying. Periodic properties of elements concerning size, electronegativity, crystal structure, valency, lattice spacing, etc. are considered for alloying. In this feature article, more emphasis is given to Hume-Rothery rules in which the necessary parameters for alloying have been illustrated. Importantly standard electrode potential (E0) values, eutectic, phase diagram, size-related strain in metals, etc. have been looked into in the present discussion. One elegant example is Sn-Pb alloy, known as soft solder. Soft solder was in use for many years to connect metals and in electric circuitry. Low melting, flowability, and conductivity of soft solder had placed Sn-Pb alloy a unique position in industries, laboratories and even in cottage industries. However, toxic Pb volatilizes during soldering and hence soft solder is banned almost in all countries. We felt the need for a viable alternative to obtain soldering material and then silver (Ag) based highly conducting, an eco-friendly alloy of Sn resulted in from a high boiling liquid. The discovery engenders not only a new conducting soldering alloy but also a new concept of melting metals together. Furthermore, new ideas of alloying have been generalized at their nanostages from a suitable high boiling solvent.

1. Introduction

Need-based discoveries have gifted us to a civilized world. In general, pure metals have been exploited for the advancement of civilization. Impurities (within the metal) have given us many smart materials. The modern technological advancement relies not only on alloying but also on defect making in some cases with deliberate incorporation of controlled impurities. Alloying of metal has been preferred better to say started in a way to make harder materials for self-defense i.e., for weapon making [1].

Around 2500 BC, ancient civilization began to alloy Cu and Sn to make bronze. They found bronze to be much harder and durable than its ingredients. Bronze Age followed the Iron Age. Though Fe is the 4th most abundant element in the earth’s crust, its high mp (1538˚C) restricts them to use it for alloying. Whereas Sn has low mp (239˚C) and Cu has relatively moderate mp (1085˚C), which encouraged them to alloy these two metals together [1] [2]. The main reason for the collapse of the Bronze Age was due to the shortage of Sn supply, which disrupted the trade route of Sn and forced them to seek an alternative to bronze. Since, Fe was cheaper, stronger, and lighter than Sn, so it was implemented in alloying.

Aluminium (Al) is the most abundant metal in the earth’s crust but Al alloy was discovered much later. Due to the strong affinity of Al towards oxygen and very high mp of alumina (2000˚C), its extraction and subsequent alloying had to wait until the 20th century [2]. Later on, scientists and engineers joined hands to apply thermodynamics for the technology to obtain Al alloys.

Now pure metals (prepared ex situ) and latter metallic compounds (in situ) have been explored for generalization of alloying technology for a wide number of metals and nonmetals, keeping an eye to the thermodynamics aspects of the participating elements. As a result, metal emerges with improved mechanical, thermal, electrical, corrosion resistance, and tensile strength. Metal alloying techniques have always given birth to newer methodologies like fusion [1], electro-deposition [1] [3], reduction [1], and powder metallurgy [1]. In so doing, innumerable useful alloys are obtained. Alloys even with internal strains may now be produced easily in the nanoregime of metal particles in high boiling liquids. This is a new proposition and altogether departure from the known concepts.

2. Preparations

There are in general two age-old methods such as melting [1] and ball milling [4] adopted for the preparation of alloys, discussed one after the other in the following paragraphs. However, ball milling and melting metals together with the idea of the phase diagram are age-old but important processes for making an alloy. To comprehend the different phases resulting from the different composition of alloys and to know the terminal solubility of the alloying elements, the idea of the phase diagram is very important. The phase has a certain chemical composition and a distinct type of interatomic bonding and rearrangement. Each phase within an alloy has its own chemical and physical properties. It governs the fabrication of alloys into a useful configuration. A Phase diagram shows what phases exist at equilibrium and what phase transformations we can expect when we change one of the parameters of the system. This phenomenon is well understood by the binary phase diagram of a silver (Ag)-gold (Au) system, which is presented in Figure 1, which is a simple lens type structure. The diagram is composed of three distinct regions. At high temperature, there is a liquid solution, at low temperature, there is a solid solution with the FCC phase with complete miscibility and at lens shape, there exist both solid and liquid phases [5].

Alloying is done through melting different elements together as mentioned earlier. If the mp of a component metal is different from the other component metal with higher mp, then the higher melting metal is melted first and subsequently the other component with a lower mp is allowed to add into the melt, in order to avoid the volatilization of low melting metal. This process is experimentally affirmed for brass (Cu-Zn alloy) production. Since mp of Cu is 1085˚C whereas Zn melts at 419.5˚C and boils at 907˚C. Therefore, if solid Zn and solid Cu are melted together then Zn will volatilize before homogenization [1]. So, both the metal components are well ground before melting and then melted for alloying. The molten mass is covered by powdered carbon to avoid oxidation of the molten alloy components because they are very reactive to the surrounding

Figure 1. Bulk phase diagram of silver-gold alloy [5].

atmospheric oxygen. The resulting molten mass is allowed to cool at room temperature. Alloys of Ag-Ni, Ag-Co, and Cd-Co have large differences in the melting temperatures of the constituent metals. It is pertinent to mention that the elements have the mp of Ni is 1453˚C and on the other hand, mp of Ag is 961.78˚C. Similarly, mp of Co is 1495˚C, mp of Cd is 321.07˚C, and they cannot be alloyed together in a liquid state. So, their alloys may be easily obtained by electrodeposition [1] [3] [6] rather than usual metallurgical (melting) processes [6]. In electrodeposition process, synchronous deposition of the component metals takes place from the electrolytic solutions, which contain their salts by passing direct electricity [1].

Alloy can also be prepared from simultaneous reduction method. Aluminium bronze is prepared by reduction method, where alumina is reduced in the presence of copper in an electric furnace [1].

Ball Milling is a mechanical process for the formation of alloys or nanocomposites [7] [8]. It is a solid-state powdered metallurgical process, in which kinetic energy is applied to the milled material by the moving balls to break the chemical bonding between them and as a result fresh surfaces are produced [9]. Thus, the powdered metallurgical process allows the preparation of alloys and composites that cannot be synthesized via conventional melting routes [10]. Besides, it has been reported that the impact of a high-energy ball milling process sometimes can create a localized high temperature above 1000˚C [9] [11] and/or high pressure up to several GPa [9] [12]. Under this drastic ball milling condition, the process has been used as a mechanochemical synthesis for the fabrication of unique nanostructures with new chemical properties. The main objective of milling is the mechanical reduction of the particle size out of a solid sample by grinding with one or more inert balls rotating around a horizontal axis. One can use this solid-state powder processing route to synthesize PbTe alloy from PbO and Te [9] [13]. Other than these, ball milling has also been used recently to fabricate a nanostructured material that has unique properties. Ball milling can be used as a powerful green method to synthesize nitrogen-doped carbon nanoparticles (NDCPs), which can be used as an electrochemical catalyst for oxygen reduction reactions (ORRs) [9]. Ball-milled carbon nanomaterials are a novel class of materials that have been widely used in various energy and environmental applications [14]. Nanocrystalline high entropy alloys (HEAs) can be made easily by high-energy ball milling [15], discovered about 150 years ago. Thus, ball milling has come up to the recently developed nanostage alloying [9]. It may be said that the drastic impact of mechanical strength of the balls creates homogenization of metals. So, under mechanical wear and tear strain, the evolved heat often melts the smaller metal particles. There bulk metals disintegrate into metal nanoparticles and in situ alloying of metal under ball milling takes place. On the other hand, the as-prepared metal nanoparticles are employed as such for metal alloying. Therefore, alloying of metals under ball milling and also with the ex situ prepared metal nanoparticles for alloy formation become complementary to each other. In addition, alternative approaches, i.e., photochemical and laser irradiation methods have also been adopted for alloying [16] [17] [18]. Alloy formation and nanoparticle chemistry in the present day context would go hand in hand to obtain newer alloys.

3. Importance of Nanoparticles for Alloying

Molten metals are mixed in anticipation of homogenizing the molten metallic components to produce alloy. This has become a normal practice from older days. The idea and choice of integrating metals came from comparative accounts of mp of the participating metals for strengthening as the prepared metallic counterpart. It is already mentioned that comparing the mp and boiling points (bp) of metals, we understand that if the bp of solute metal is lower than the mp of solvent metal, solute metal volatilizes and the alloy is not obtained. This is the case of copper (mp is 1085˚C and bp is 2562˚C) and that of Zn (mp is 419.5˚C and bp is 907˚C). Therefore, to obtain brass, Zn is dissolved into molten Cu for alloying. In the case of steelmaking, only Fe and C are used, C is an interstitial impurity (<1%). Unlike brass, usual metallurgical processes are adapted to formulate other alloy systems such as alnico, stainless steel, etc. However, there a little difference in their mp, and the solute counterpart has a higher bp than the solute metal component. One important aspect that is eutectic composition (special phase-dependent reaction) of the mixture is considered. Thus, we know that only 3% of Ag can hardly be dissolved in solvent Sn. Lowering of mp of metals in the nano regime becomes an advantage for alloy making. In this feature article liquid phase integration and phase transformation of elements are captured which would go a long way for alloying that too in suitable inert solvent systems like high boiling silicone oil as described later.

In general, metal nanoparticles have attracted much consideration due to their extraordinary properties as nanoparticle has a larger surface-to-volume ratio (larger surface area), which provides them better reactivity from the evolved physical and chemical properties. Due to the decrease in size, it possesses newer thermal as well as quantum confinement effect [19] [20]. Quantum effect becomes much more important and advantageous in miniaturization of objects and characteristics, leading to novel optical, electrical, and magnetic behaviors. It is noteworthy that, decreasing particle size leads to increasing surface chemical potential (µs) and higher surface chemical potential means higher surface energy. Thus, nanoparticles can be beneficially exploited for alloying and very true for catalysis [21]. In addition to these, when the size of the metal sinks to the nanometer range, its mp decreases drastically. This becomes convincing from the mp of bulk Au and that is 1064˚C or 1336 K. When the particle size decreases from 100 to 10 nm, melting temperature drops down to 100˚C [22]. Because of the plethora of novel properties the term nanotechnology has become the subject of discussion of today.

There are several industrial methods to prepare an alloy. Alloy can be prepared by taking bulk metal or by taking metal in their nanostages. To make it cost-effective, metal in the nanostage is preferred over bulk metal for alloying from the surface energy consideration. When the mp of the metal decreases, we can easily fuse them and use the molten mass for alloying. This is well known but leads to a number of important discoveries. One interesting factor of the nanoparticle is that they have excellent phase miscibility that means the metals that are not easily miscible at their bulk stage can form alloy at their nanostage [23]. From Hume-Rothery rules, theoretical information for alloying is obtained, which becomes necessary and inevitable for alloying [24] [25] [26] [27] [28]. William Hume-Rothery suggested some rules to predict whether the two metals or one metal and one nonmetal can form a solid solution. Once they form solid solutions then the type of solid solution is also determined by these rules. He suggested that there can be two types of solid solution: Substitutional solid solution and Interstitial solid solution [29] [30]. For each of them there are different sets of rules. In substitutional solid solution, solute atoms occupy the regular lattice site of the solvent. To form substitutional solid solution two elements must have a similar crystal structure, electronegativities, valency and the difference between the atomic radii of solute and solvent atoms must not exceed 15%. This implies for Cu-Ni, Au-Ag, system etc. While in interstitial solid solution, solute atoms occupy the interstitial position. Hence, a strain is generated, which affects solubility. When the radii of the solute atoms are much bigger than the radii of the interstitial sites, then there is a displacement of surrounding atoms, caused by the misfit of solute atoms. Hence, strain arises in the matrix. Therefore, this system governs other sets of rules i.e. radius of the solute atoms should have less than 59% of the radius of the solvent atoms and solute and solvent should have similar electronegativities. Fe-C system in steel is an example of interstitial solid solution.

An elegant example from the above systems is Au-Ag alloy. It is an ideal bimetallic alloy, known from ancient times because of its isomorphic nature. The alloy of the Au-Ag system follows every point of Hume-Rothery rules except their electronegativities (electronegativity value of Au is 2.54 and that is for Ag is 1.93 in Pauling scale) even then they attain isomorphic nature. The participating elements Au and Ag have a similar atomic radius (atomic radius of both Au and Ag is 134 pm), crystal structure (Ag = FCC, Au = FCC) [5] and lattice spacing (Ag = 4.079 Å, Au = 4.065 Å), so they dissolve in all proportions. The alloy which forms the isomorphous structure, bound to follow the law of isomorphism. German chemist Eilhard Mitscherlich has proposed this simple law. According to this law, the substances with similar chemical formulae exhibit similar chemical properties and crystalline forms. Thus, their crystals grow one over the other in a suitable environment. So monotonic growth of the crystal is seen out of the same metal and compound.

As we know, several factors affect the crystal structure of alloys, and it depends on the atomic size, crystal structure, and relative concentration of the participating elements. Nevertheless, when a continuous substitutional solid solution is studied, where randomly distributed atoms or ions substitute each other; it became a common practice to consider their lattice parameters for alloying. In 1921, Vegard proposed a law to explain alloy formation considering the variations in lattice parameters of solute in the solvent. He observed that there is a linear relationship exists between the crystal lattice parameter of the substitutional solid solution and the concentrations of the added constituent elements, at a constant temperature. This approximate empirical rule has become known as Vegard’s law [31]. This law is valid, when the atomic radii or lattice parameter of added pure components differ only by less than 5%. Again, this law has its validity only for ionic salts and compounds [29]. When there is a disparity of lattice parameter of pure components then Vegard’s law is not obeyed [32]. It is not a generalized rule this is an approximation proved by Jacob et al. [31] . However, Ag-Au is a unique system, where Vegard’s lawfully holds good for all possible Au and Ag concentrations. This may be due to the isomorphic nature of Au and Ag. Previous reports show that Au-Ag nanoalloy is tremendously important in diverse fields like medicine, catalysis, plasmonic, and so on [33] [34] [35] [36] [37]. Like Ag-Au system, another system that follows the law of isomorphism is Cu-Ni alloy [38].

An extended illustration but deviation from solid solution is composite formation. There is a huge difference between an alloy and a composite. One can identify them from their phase diagram. An alloy should have at least one metal is mandatory in its composition while composites do not have any metal in its composition. The physical and chemical properties of the constituent of an alloy are different. It is worth mentioning that in an alloy, the chemical properties of the individual constituents are retained and the physical properties lie in between the constituent. Altogether, an alloy stands for a new material with new properties than that of the participating elements. Whereas composites are made from components that have very different chemical and physical properties with different configurations to achieve the necessary combinations of properties such as stiffness, density, rigidity, hardness, thermal and electrical feasibility. They have very different characteristics than their key components. One can separate the individual components of an alloy by physical means, whereas in a composite, chemical reactions must be performed to obtain the original components. Components of alloy cannot be distinguished because solute dissolves in solvents to form a solid solution. Whereas components of composites can be easily identified because there has to be a base or matrix material such as polymer, metal, or ceramics. The second component that is integrated one such as fiber, nanotube, spherical particle, etc. that remains undissolved [39]. An alloy can be a homogeneous or heterogeneous mixture but a composite is always heterogeneous (two different types of phase reinforcing phase and matrix phase or base material bonded together.) and anisotropic in nature. Because their properties depend on the material phase as well as on the direction [40]. Due to the heterogeneous nature, it inherits toughness. One elegant example is cement and concrete. Classification of composites is done by the types of materials used for a matrix such as a polymer matrix composites (PMCs), metal matrix composites (MMCs), ceramic matrix composites (CMCs) and carbon matrix composites (CAMCs) [40]. Most alloys can conduct electricity whereas composites do not conduct electricity except polymeric composites such as polyaniline (PANi). In this feature article, we have tried to explore the wide possibilities of implementation of the versatility of the growth mechanisms of alloy formation. Our main intension is to find out the way by which one can link alloying out of the existing ideas for alloy formation in a suitable platform and then crystal growth becomes conceivable especially in the nanoregime.

4. Growth Mechanisms for Alloy Formation

The natural abundance of minerals of different metals with overlapping properties; the amalgamation of metals and subsequent transmetalation reaction; size and shape; different surface energy of crystals of metal provide thermodynamics of metal mixing. Again, lowering of mp of a pure solid substance even with admixed impurity provides concrete evidence towards alloying with a second metal. All this information provoked the scientists and technologists to successively but deliberately lower the mp of metals and then melting different metals together with a different perspective (size factor, crystal structure, affinity-based integration etc.). Thus, the growth of the crystals is explained but with a post facto manner. Mechanism of alloy formation and alloy growth i.e., homogenization of different metals have been substantiated in the following paragraphs, considering the existing growth mechanisms of different crystallites particle evolution has been emphasized here taking redox reactions from solution phase. It is possible from a suitable reduction reaction of a solution of the precursor compound. In the following paragraphs, important mechanisms of the growth of alloy particles with schematic presentations have been described to advocate alloy formation. Previous reports on digestive ripening for a straight forward alloy formation provide clues for a better understanding of the mechanism of alloy formation through digestive ripening [41]. Again, bimetallic Ag-Au nanoparticles with alloyed as well as core-shell structure formation were observed by introducing preformed AuNPs and AgNps in aqueous solution at 75˚C. Interestingly both digestive ripening and Ostwald ripening mechanisms were amenable for the formation of different morphologies, which were corroborated from transmission electron microscopy (TEM) and UV-Vis spectroscopy [42]. Jiang et al., [43] have addressed the formation of ultrathin AgPt alloyed nanowires which becomes an example of oriented attachment process.

4.1. Oriented Attachment

In 1998, Penn et al. proposed an important crystal growth mechanism called “Oriented Attachment (OA)”, which is also been referred to as oriented aggregation and epitaxial assembly [44] [45] [46] [47]. The alloy formation mechanism can be explained from the underlying OA process. In the OA process, two adjacent nanocrystals undergo self-integration, resulting in crystal growth by sharing a common crystallographic orientation [48] [49] [50] [51] [52]. This crucial manifestation is conceived from Hume-Rothery rules that have now become a major research focus in the field of nanoscience and materials science [53] and extensive efforts have been carried out over the past few decades to systematically investigate the growth mechanism and the statistical kinetic models [48] [54] [55]. In this particle mediated crystal growth mechanism, nanocrystals first suffer collision and form loosely bound aggregates, composed of randomly oriented nanocrystals, followed by rearrangement with some preferential crystallographic orientation, leading to irreversible attachments [48] [56] [57]. Preferential plane is a natural choice by the participating crystals. As a result, one can get different morphology such as wires, rods, and branched secondary crystals as the planes may lie in different directions. After the OA process, in many cases, the original microstructural characteristics of the primary units can be retained, and the interfacial defects can be preserved [48]. Reduction of the overall surface energy is the driving force for the OA mechanism [48] [58] [59]. Many efforts have been directed to identify the growth kinetics of nanoparticle in the OA mechanism, but till now people failed to demonstrate the detailed theory behind the OA process [60]. The same explanation holds good for alloying of two particles resulting in variable morphologies.

Alloying and crystal growth is now explained from the below kinetic model Figure 2 through some preferential crystallographic orientation and irreversible rearrangement. During alloying, two interacting particles must have a similar crystal structure as described in the above section.

Figure 2. Schematic representation of alloying out of oriented attachment.

4.2. Ostwald Ripening

Ostwald ripening (OR) process is associated with the crystal growth mechanism [61]. It occurs via dissolution of solute particles of smaller crystals dimension and redeposition onto the surface of larger crystals [62] [63] [64] [65]. In 1900, Wilhelm Ostwald systematically investigated the influence of the size of the crystals on their solubility [66]. The driving force for the OR process is the concentration gradient of the solute ions. Since the concentration of the solute ion of the smaller crystal is higher than the concentration of the solute ion of larger crystal, that drives the diffusion of the solute ion from the smaller crystal to larger one [67] [68] [69] [70]. OR is prevalent in oil-in-water emulsions [71] [72] [73] [74]. These phenomena influence the stability of emulsion and eventually lead to phase separation. Therefore, we can define the OR process as a diffusion-controlled growth mechanism. Kinetics of the OR process relies on a decrease in the surface free energy [52]. Thus, smaller particles decrease in size until they disappear and larger particles grow even larger. This shrinking and growing of particles will result in a larger mean diameter of a particle size distribution [75]. The growth of an alloy can easily be looked into the OR in terms of solute-solvent interaction or impurity doping in larger crystallites. Thus, alloying may be envisaged in terms of differences in the radii of the interacting particles. Here, comes the Hume-Rothery rules for the formation of interstitial solid solution i.e. nothing but alloying. The rule describes the comparative account of the radii of the interacting particles i.e. radius of the solute particle (may be dopant/impurity as in case of semiconductor crystal growth) should have less than 59% of the radius of the solvent molecule, is presented below in Figure 3.

4.3. Digestive Ripening

It is very difficult to prescribe a method from which particles of equal sizes are evolved from a solution. However, particle evolution becomes possible from a suitable reduction reaction of a solution of the precursor compound. Therefore, researchers try to divulge processes that give rise to a particle of comparable sizes i.e., as obtained particles would retain a tight size distribution pattern. A novel way to replicate tight size distribution is digestive ripening (DR). This process is inverse of Ostwald ripening and is called digestive ripening (DR) [76] [77]. DR is an effective way to demonstrate the formation of unique monodisperse nanoparticle from polydisperse colonies in the presence of digestive ripening agent [78] - [86]. Klabunde and Sorensen first proposed this process for evolution of monodispersed Au nanocrystals from solution phase [87]. DR significantly reduced the average particle size and polydiversity [88] [89]. To control the nanoparticle size, one can use organic molecules such as thiols, phosphines, carboxylic acid, etc. as capping agents [86] [87] [88] [89] [90], which is chosen for the synthesis of metal nanoparticles mainly from the “Hard Soft Acid-Base (HSAB) theory”. In most of the synthesis, the capping agent is present in the reduction

Figure 3. Schematic representation of alloying out of Ostwald ripening.

step, which serves as a protective agent. In the DR process, the capping agent is added in the post-synthesis step for the evaluation and stabilization of metal nanoparticles. Therefore, the DR process has drawn the attention of the researchers by its convenience and efficient method for the preparation of the narrow size distribution of particles [65] [91]. Particles of various sizes can be taken to a particle of equal sizes by the DR process. That means the larger particles will reduce to an average size and the smaller particles will build up to an average size distribution with capping agent [81]. DR process is a very convenient one for synthesizing metal alloy with outstanding but tunable optical properties for plasmonic particles [81]. It has been shown that the refluxing of copper nanoparticles (CuNPs) [79] and silver nanoparticles (AgNPs) [76] [92] with gold nanoparticles (AuNPs) [76] [89] [90] [91] [92] [93] in the presence of digestive ripening agents, results in the formation of Cu-Au or Cu-Ag alloy nanoparticle [81]. The mechanism behind this interesting alloy formation is the mixing of different metals resulting in the formation of preferential smaller bimetallic alloys [81] [94]. However, in the case of DR, the digestive ripening agent is an essential and obligatory component to stabilize them as obtained particles. This DR agent inhibits the collision of the particles bringing steric hindrance. However, in the case of alloying, the digestive ripening agent is redundant. In the absence of this digestive ripening agent, the formation of an alloy can be accounted for by Hume-Rothery rules of substitutional solid solution i.e. the difference of atomic radius of solute and solvent atoms must not exceed 15%, which is presented in Figure 4. An elegant proposition of DR for alloy formation can be the removal of the digestive ripening agent after the evolution of particles of comparable sizes. Then the as obtained particles would easily coalesce in the absence of steric hindrance, to form an alloy as the interacting particles already describe the similar crystal structure with high surface energy.

Surface energy is the predominant factor here because surface energy controls the crystal structure. Au-Cu alloy nanoparticle has shown excellent application in catalysis, photonics and biomedical research [23] [95] [96] [97]. AuNPs and CuNPs can form their alloy by following three conditions of Hume-Rothery rules i.e. they both share common crystal structure (FCC), they both have similar atomic radii and both have same valency (+1) [23] [95].

Both Au and Cu have outstanding plasmonic and catalytic properties. AuNPs can be used for catalysis, drug delivery, photothermal therapy, and pollution control [23] [98] [99]. Similarly, CuNPs can be used as heterogeneous catalysts for many chemical reactions such as reduction of CO2, oxidation of CO, propene, benzyl alcohol [23] [100] [101] [102]. When these two components combine to form an alloy that offers not only sufficient stability and optical properties but also high catalytic activity, owing to the synergistic effect between the right selection of two components [95]. Similarly, Ag-Cu alloy nanoparticles were extensively used for its antibacterial and antiseptic applications in the field of medicine and drug delivery [103] [104].

Figure 4. Schematic representation of alloying out of digestive ripening.

4.4. Galvanic Replacement Reaction

Galvanic replacement reaction (GRR) is a redox reaction, in which one metal gets oxidized by ions of another metal having higher reduction potential. Normally, the replacement reaction is in the form of nM + mM noble n + → nMm+ + mMnoble, where M may be Cu, Fe, Ni, Al, etc. and Mnoble may be Ag, Au, Pt, Pd, etc. i.e., having higher reduction potential [105]. GRR provides a simple but versatile way of converting less noble metallic solid nanoparticles into structurally more complex sometimes hollow nanostructures composed of more noble metals [106] [107] [108]. This method has recently found applications for producing unique hollow AuNps by using metalloid As(0) nanoparticles as a template [109] [110]. Which is investigated by TEM imaging. In this case, the reduction of HAuCl4 was carried out by As(0) in an aqueous phase (pH = 5.5) with the simultaneous oxidation of As(0) to arsenate ( AsO 4 ). The red-colored sol authenticates the formation of Au(0) which shows λmax at 540 nm in the absorption spectrum. Oxidation of metalloid arsenic (As) nanoparticles by Au(III) ions have been described for futuristic plasmonic applications [109]. The reduction potential values of metals are also dependent on the environmental factor [111]. Thus, one can easily manipulate GRR just changes the solvent system judiciously. This method is an indirect replication of the electrodeposition of alloy formation. One important but pertinent information has been included in Table 1.

In recent years, bimetallic nanoparticles fascinated scientists because of their superior optical [112] [113], catalytic [112] [114] and magnetic properties [112]. Bimetallic nanoparticles can be prepared by two different methods from metal salt: co-reduction and successive reduction methods [112]. Co-reduction is a simple method of preparing bimetallic nanoparticles [115]. In this method bimetallic nanoparticles can be achieved by simultaneous reduction of two metal precursors in the presence of a suitable reducing agent from one pot. Whereas successive reduction is carried out and that leads to the evolution of the core-shell structure of bimetallic nanoparticles [112] [116] [117]. It has already come into account and interesting to note that the deposition of less noble metal

Table 1. Standard reduction potential values (E0V(SHE)) of Cu, Ag and Au system in presence of different ligand/nucleophile [111].

“shell” on the preformed nanoparticles of more noble metal “core” seems to be very effective by clean UV activation [116]. Bimetallic nanoparticles composed of Au and Ag have drawn considerable interest to the scientists in the field of nanotechnology due to their intense absorption band in the visible region known as surface plasmon absorption as mentioned earlier. Manipulation of this methodology allows fine-tuning of optical properties with a greater versatility [112] [118] [119] [120]. One can easily form normal core-shell morphology of Au-Ag, i.e. Aucore-Agshell. Also, different capping agents have been used to stabilize the resulting particles [112]. Keeping this idea in mind, Pande et al. [112] have judiciously introduced unmodified beta-cyclodextrin (β-CD) in aqueous solution, which has a double role to play. Beta-CD, a cyclic molecule, but like normal sugar, becomes a relatively stronger reducing agent in alkaline medium (at higher pH condition). In alkaline condition, it acts as a stabilizing agent [112]. Then both normal core-shell structures Aucore-Agshell as well as inverted core-shell structure Agcore-Aushell were synthesized by using β-CD just by neat manipulation. Formation of Aucore-Agshell is favorable because the reduction potential of Au(III)/Au(0) is higher than Ag(I)/Ag(0) system [112]. It is worth mentioning that reduction potential of Ag is E Ag ( I ) / Ag ( 0 ) 0 = 0.799 V versus SHE and Au is E Au ( III ) / Au ( 0 ) 0 = 1.52 V versus SHE. So, Au(0), evolved at first, acts as an autocatalyst for Ag(I) reduction in the 2nd step in the solution. The reaction involved is:

Au core + Ag ( I ) β -CD ( pH ~ 10 - 12 ) Au core -Ag shell

However, the synthesis of an inverted core-shell morphology is a little strange and unique without using any extra reducing agent and from the same pot. It is interesting to observe that if simple GRR proceeds with preformed AgNPs and Au(III) ion in solution i.e., with AuCl 4 ( aq ) then AuNPs are evolved with a hollow core. In this case out of GRR, AgNPs would be oxidized by Au(III) and eventually AuCl 4 ( aq ) is reduced to AuNPs. Therefore, AgNPs would serve as sacrificial templates in the presence of AuCl 4 ( aq ) solution [121]. GRR reaction takes place according to this equation:

3 Ag ( s ) + AuCl 4 ( aq ) Au ( S ) + 3 Ag ( aq ) + + 3 Cl

In this case driving force is the difference in the reduction potential between the sacrificial templates and the metal ions in the solutions. According to the above reaction, sacrificial templates undergo oxidation and dissolution simultaneously with the reduction of metal ion followed by deposition over the template surface [121] [122]. Due to the oxidation of Ag(0) to Ag(I), GRR favors hollow AuNPs evolution. Formation of AgNPs and hollow-core AuNPs was investigated by several instruments such as scanning electron microscope (SEM), electron dispersive spectroscopy (EDS), and UV-Vis spectroscopy. SEM images of AgNPs and Ag-Au bimetallic nanoparticles revealed the hollow structure of AuNPs. Variation in optical properties for these nanoparticles relative to the AgNPs is monitored by recording UV-Vis spectra. AgNPs showed a surface plasmon resonance (SPR) peak at 412 nm, which was due to spherical AgNPs (~40 nm) and this SPR peak was shifted towards longer wavelength (redshift) and broadened up to 799 nm due to increase in the Au content in the nanoparticles and formation of Ag-Au hollow structure takes place by GRR [121].

However, if one uses β-CD-like reducing agents, it becomes kinetically capable of reducing Au(III) ions in the presence of preformed Ag(0) and leads to the formation of inverted core-shell architecture Agcore-Aushell with its excess concentrations [112]. The reaction involved in the inverted core-shell architecture is:

Ag core + Au ( III ) β -CD ( pH ~ 10 - 12 ) Ag core -Au shell

Here, normal oxidation of Ag(0) is inhibited because of the increase in the oxidation resistance of Ag(0). Besides, self-organization and hydrophobic interaction of β-CD with Ag(0) make Ag nobler than Au and lead to the formation of Agcore-Aushell. Here, the Au(III) reduction rate is possibly higher than the GRR rate [112]. Confirmation of the formation of normal and inverted core-shell structure is carried out by using several instruments like TEM, EDS, high-resolution TEM (HRTEM), X-ray photoelectron spectroscopy (XPS). From the TEM images, the size of the monometallic Au(0), Ag(0), bimetallic Aucore-Agshell and Agcore-Aushell can be observed.

The formation of normal and inverted core-shell structure in the presence of β-CD is confirmed in Figure 5. HRTEM images of the as-prepared samples were carried out. From the HRTEM images, it was confirmed that there is a less dense interior core of silver (lighter than gold) surrounded by a thicker shell of gold (heavier than silver) was present.

Finally, it was reported that unmodified β-CD supports the kinetic evolution of the desired shell on the preformed seed particles, leaving aside the usual redox reaction. The whole process was illustrated in Figure 6. This manipulation can easily engender alloying in a suitable platform where thermodynamic as well as kinetic aspects are evoked judiciously in the solution phase.

Figure 5. HRTEM images of (a) Aucore-Agshell and (b) Agcore-Aushell bimetallic nanoparticles [112].

Figure 6. Schematic representation of galvanic replacement reaction.

The GRR has a far-reaching consequence of oxidation and redeposition of metal from a selected solution-phase process. This is a new but neat manipulation for the formation of mono-, bi-, and multimetallic nanoparticles with tuned properties for multifarious applications including plasmonics [123]. In a nutshell, the facile reduction of Au(III) is possible in the presence of a preformed Ag(0) particle or vice versa. Again, silver ions (with a lower reduction potential value than gold (III)) and gold ions can be reduced simultaneously to evolve Au/Ag alloy from one pot [124]. Once a trace of Au(0) is produced in the first step in solution and that catalyzes (even trace of Au(0) in solution) the reduction of Ag(I) ions. So, Au(0) acts as an autocatalyst as indicated above that promotes Ag(I) reduction and eventually Au/Ag alloy is obtained.

Again, GRR is a facile procedure to synthesize Co-Cu nanoparticles with narrow size and composition distributions [125]. It is also used for the inner matrix synthesis of AgNPs, AuNPs, and bimetallic AgAu nanoparticles for bactericidal and electrocatalytically active nanocomposites [126]. In GRR, if alloy nanoparticles are used as a template, where the reactivities of the metal in the alloy are different from those of the metals in their pure phase then this difference can potentially lower the GRR rates, allow the diffusion of atoms at the boundary between different metals (Kirkendall effect), as discussed in the following paragraph to play a more significant role in determining the hollow structure formation [127] [128] [129] [130].

4.5. Kirkendall Effect

Kirkendall Effect is a well-known phenomenon resulting from the difference in the diffusion rates of the metal ion [131] [132]. There are three types of diffusion mechanisms leading to Kirkendall Effect: 1) Direct Exchange mechanism, 2) Ring Diffusion mechanism and 3) Vacancy Diffusion mechanism [133]. However, in direct exchange mechanism, atoms can exchange their position directly, movement of each atom across the interface encourages another atom to move across but in the other direction, and distortions take place. Since, lattice strain is associated with this mechanism, so more energy should be supplied to carry out the reaction mechanism (large change in free energy). Hence, this is energetically forbidden. We can overcome the situation with the ring diffusion mechanism but we cannot neglect the distortion. As in the ring diffusion mechanism, distortion can be reduced but as many atoms are involved in this process, so this mechanism also leads to lattice strain. Therefore, these above two mechanisms are redundant. Now considering the third mechanism, vacancy diffusion mechanism. To understand the vacancy diffusion mechanism we consider the case of Cu-Brass (Cu + Zn) system. In the Cu-brass system, Cu and brass are separated by an interface. Since, the diffusion coefficient of zinc (Zn) in brass is higher than Cu, so Zn atom will cross the interface at a higher rate than the Cu atom [134]. As diffusion progresses, more number of Zn atoms leave the brass and enter into the Cu region. Thus, the size of the brass region decreases (vacancies will be created), and more vacancies will be consumed by the Zn atoms in the Cu region. In the whole process, there is always a net flow of atom in one side and equal and opposite flow of vacancy in another side. The apparent shift of the interface is explained by the vacancy diffusion mechanism. Now it is well understood that the Kirkendall effect is a vacancy diffusion-driven process. Hence, in Kirkendall effect, place exchange reaction takes place between a preformed alloy and a metal to form a new alloy system by using the idea of diffusion coefficient, which is also observed in case of GRR [135].

5. Alloy Formation in High Boiling Liquid

New and interesting physical and chemical properties emerge out because of alloying. Over the past few decades, nanoparticles have elicited attention due to many innovative applications such as biomedicine, catalysis, solar cell, fuel cell, self-cleaning coating, etc. Again, device making has the propensity to advance and miniaturize daily commodities at large. Since their uniqueness depends on their size and shape, so more emphasis is given to control the size and shape of the nanoparticles. Alloying nanoparticles are of great interest due to their unique functionalities. Several costly metals are having better properties but their cost and high mp restrict us to alloy them. To address these challenges, we can lower down the particle size of metals for alloy formation, which provides another way to amend the properties of the costly metal by exemplary manipulations. Thus, cost-effective as well as the new materials emerge out have better expediency than their parent metal nanoparticle from which they are prepared. This nice tampering with the size of the metal came out as another promising step towards alloying. When their size decreases to the nanometer range, their mp decrease drastically. In general, nanoparticles are highly reactive and reactivity increases successively with the decrease in size. Now the question arises how we can protect them from atmospheric corrosion. This is because of the progressive shift of Fermi level towards negative reduction potential [136] [137]. Thus, they are oxidized easily in air. They lose their key properties such as optical properties, catalytic properties when they come in contact with oxygen. To overcome these difficulties, a common method of alloying can be made easier by introducing a high boiling liquid. A typical example is silicone oil. Silicone oil can be chosen as a suitable dispersion medium for alloying multimetallic elements. Silicone oil is a high boiling liquid (bp > 250˚C), capable of melting many metallic nanoparticles [138]. Thus, one liquid metal acts as a unique dispersion medium and other add metals become solute. Thus, a dispersion medium silicone oil can be the better choice for alloying elements besides that they have to follow all Hume-Rothery rules. It provides a protective coating to the nanoparticle to resist oxidation, as nanoparticles are highly reactive. Therefore, silicone oil is forwarded to make alloy cost-effective and to make use of precious metal for nano stage alloying. Therefore, keeping this idea in mind Pande et al. [138] have introduced silicone oil in their reaction as a dispersion medium to synthesize nanoparticles as well as their alloy. They have reported a successful gram level synthesis of lead-free solder Sn-Ag alloy nanoparticle by using ethylene glycol-silicone oil mixed solvent system [138]. Participating Sn and Ag easily alloyed together because of mp lowering (lowest mp of Ag in nanostage is 112˚C ~3.5 nm, mp of bulk Sn is 231.9˚C) in their nanostages. In this work, Sn-Ag alloy has been synthesized as nanoparticles both externally (ex situ) as well as in silicone oil (in situ). In generality, the alloy particles are obtained in silicone oil under refluxing conditions (240˚C). Besides, Pande et al. [138] have explained the importance of silicone oil to inhibit the oxidation of nanoparticles and their alloy. Silicone oil offers a protective coating by capturing nanoparticles in a distinct chamber in the chain-like structure in its polymer matrix. The proposed method caters to the increasing interest in the application of nanostage metal alloys as low-temperature lead-free solder [138]. In the past, soft solder i.e., Sn-Pb alloy, a unique material has been discovered for soldering which is having low in cost, low eutectic temperature, and excellent solderability [138]. Nowadays more attention is given to lower the eutectic temperature or melting temperature of an alloy. In the Sn-Pb alloy system, Pb-61.9%Sn composition is important because at this composition system, it shows eutectic behavior [139]. The temperature at this composition is known as “Eutectic Temperature i.e. 183˚C”. The particular alloy is known as the eutectic alloy, which is presented below in Figure 7.

Figure 7. The Phase diagram of the Pb-Sn system [139].

Due to environmental concern, the toxicity of lead cannot be neglected. That is why lead-containing solder is banned all over the globe. Therefore, attention has been directed to discover lead-free solder. However, there is some problem associated with this lead-free solder, which is due to have higher mp than Sn-Pb solder. It put some limitations on their application to temperature-sensitive components. To overcome this situation, Pande et al. [138] provided an idea to attempt nanosized binary lead-free solder such as Sn-Ag nanoalloy at the solder reflow temperature (<260˚C) by introducing the key properties of the nanoparticles. The highest electrical conductivity and lower mp of Ag in nanometer-scale encouraged them to use Ag in place of Pb [138]. Alloying of Sn-Ag was done at its eutectic composition i.e. Sn/Ag 96.5:3.5 in silicone oil dispersion medium at 240˚C. They have discussed several processes for making Sn-Ag alloy with silicone oil and hydrazine hydrate as a reducing agent and with silicone oil and ethylene glycol as a reducing agent. In both processes, advantages as well as disadvantages, emerge out. In the first process, they have used hydrazine hydrate as a reducing agent and preformed AgNPs were added to the bulk tin powder in presence of silicone oil as a dispersion medium at 240˚C under 8 h reflux then also Sn-Ag nanoalloy was formed but the particle size obtained in this process was ~100 nm Figure 8(a). The endothermic peak associated with the mp of Sn-Ag nanoalloy was obtained at 228˚C. However, in the second process, they have used ethylene glycol-silicone oil mixed solvent system for the reduction as well as alloying. Employment of Sn(II) acetate and Ag(I) acetate in ethylene glycol and silicone oil at 240˚C under 8h reflux, well served the purpose to obtain soldering material. In addition, they have done almost 2h sonication. Due to the effect of sonication, the particle obtained in this case was smaller in size (~30 nm) Figure 8(b).

Figure 8. FESEM images of (a) Sn-Ag nanoalloy produced by using silicone oil with hydrazine hydrate and preformed AgNPs at 240˚C under 8 h reflux without sonication. (b) Sn-Ag nanoalloy produced by using silicone oil with ethylene glycol and Ag(I) acetate as precursor instead of their preformed nanoparticles at 240˚C under 8 h reflux and 2h sonication [138].

Moreover, it is well known that if the particle size will decrease then mp will also decrease. Therefore, in the second process, the endothermic peak associated with the mp of Sn-Ag nanoalloy lowers down to 128˚C. In this case, ethylene glycol serves as both reducing agents as well as capping agent. There are some advantages associated with the first process. Hydrazine hydrate first reduces Ag to AgNps and makes the environment inert by removing all oxygen from the reaction vessel by evolving nitrogen gas (N2 gas). However, the disadvantage of using hydrazine hydrate is also there, it leaves a direction for the formation of metallic boride, which may obstruct the properties of soldering. Besides, they were using preformed AgNPs, which was quite expensive as well as time-consuming. In the second case, ethylene glycol was used instead of hydrazine hydrate with silicone oil. Hydrazine hydrate cannot be used in this case due to the thermodynamic barriers as it cannot reduce Sn(II) acetate. However, oxidation of Sn(0) by Ag(I) is prevented in the silicone oil medium. The advantages in the second process are that introduction of silicone oil along with ethylene glycol makes the reduction potential of Sn(II)/Sn(0) more positive (reduction potential of Sn(II)/Sn(0) = −0.14 V) and silver produced by in situ reaction helps in the catalytic reduction of Sn(II) to Sn(0). The reduction of Sn(II) is possible because of the changed diffusion resistance and charge transfer resistance [112] [138]. There are many advantages associated with silicone oil but on the contrary, silicone oil is difficult to remove from the as-prepared alloy surface because it is a sticky solvent. Therefore, the black colored alloy residue obtained by Pande et al. [138] was washed with petroleum ether (60 - 80) and tetrahydrofuran (THF). So, a new solvent system has been introduced that cleans the Sn-Ag alloy surface easily.

Having inspired by the above-mentioned work, for the first time, Sinha et al. [140] in 2014 have reported the transformation of amorphous selenium (a-Se) micro/nanoballs to trigonal selenium (t-Se) by different solvents for the possible applications of Se. This method provides a suitable platform to be used as a solvent (nano Se), a medium for alloying metals. Thus, metal Se nanoalloys can be produced in gram quantity for electronics, plasmonic and biological applications. The importance of silicone oil and the novel application of oriented attachment and Ostwald ripening procedure have been highlighted in this section. A red-colored a-Se nanoballs (a-SNBs) was obtained in silicone oil (~230˚C) dispersion medium under an argon environment. At first, a yellow liquid was obtained, which contains molten Se. When this yellow liquid-cooled to room temperature (~25˚C), red-colored a-Se obtained due to phase transformation. After removing silicone oil from the surface of the as-prepared SNBs, it was kept in different solvents. They observed a thrilling morphological transformation of SNBs in different solvents. They obtained nanoflowers in THF, nanowires in acetone, nanorods in cyclohexanone, etc. For the first time, they apprised the world with such a solvent selective morphology change of Se. This unique method trapped the whole world for preparing a-SNB, t-Se nanoflower, t-Se nanowire, t-Se nanorod without using any costly organoselenium compound or redox chemical reaction with toxic reagents is presented in Figure 9.

Figure 9. FESEM images of (a) Se nanoballs (SNBs), (c) nanoflowers, (e) nanowires, and TEM images of (b) Se nanoballs (SNBs), (d) nanoflowers and (f) nanowires [140].

When SNBs were kept in THF solvent for a week, 1-D Se nanorods that look like flowers, obtained because of oriented attachment and Ostwald ripening. Figure 10 shows ex situ TEM measurements that confirmed the shape transformation of a-Se to t-Se.

It is worth mentioning that amalgamation and subsequent alloying of metals in mercury (Hg) is a suitable option for process development of alloy formation including trans-alloying. There Fe, Pt, W, and Ta have to be excluded for amalgamation with Hg. Varying the morphology of a metal, alloy formation may be thought of at the tips (higher surface energy) position of the parent metal. Finally, the natural abundance of metals in ores and minerals may be given importance in the alloy formation.

6. Usefulness of Alloys

The usages of alloys are endless. Due to their versatile applications and properties, innumerable alloys are used in our day-to-day life. It can exhibit qualities that are inaccessible with parent metals [6]. Taking this into account, bronze, the first alloy of Cu and Sn saw the light of the day. Alloys are made to enhance the hardness of metals, ductility, Young’s modulus, solderability, etc. They also have exceptional electrical and thermal performance, heat resistance sometimes. Alloys are made to lower the mp because this makes the metals easily fusible [1] and increases the tensile strength of the parent metal. Alloying a metal increases the inertness of the metal, which in turn, increases corrosion resistance. With

Figure 10. Growth mechanism of Se nanorods from spherical particles via Ostwald ripening (Investigated by TEM analysis) [140].

this information, metallurgists tried to produce steel or alloy steel in the 1st century AD in China for the first time. Since, alloy formation is an entropy-driven process. Nowadays HEAs have drawn the attention of the researcher due to their distinct design concepts. They have unique compositions, microstructures, and adjustable properties [38]. They are being used for a wide range of structures such as transportation as well as energy sectors and functional applications. They have excellent mechanical as well as corrosion resistance properties [15] [25]. Strengthening of solid solution is more effective in HEAs than in conventional alloys [38]. Because HEAs have 5 or more than 5 principal elements, whereas conventional alloys have only one principal element [38]. Each principal elements in HEAs should have a concentration between 5 and 35 atomic percent (at.%) [38]. The concentration of minor elements other than principal elements should have below 5 at.%. If we compare the entropy of mixing of HEAs with conventional alloy then one can find that entropy of mixing of HEAs is much higher than the conventional alloy. As we have already mentioned a decrease in free energy leads to alloy formation in the previous section. It is noteworthy that, if mixing entropy becomes higher, then significantly free energy should be lower to facilitate the formation of a solid solution with a decreasing number of phases at a higher temperature. Due to the presence of multiple principal elements, it form single-phase or multiphase composites. Large mixing entropy is the dominating factor for the HEAs. In this case, the classical Hume-Rothery rule is not applicable that governs the formation of a solid solution [141]. If the multimetallic alloy is made in a nano-crystalline state, they possess high strength coupled with high ductility.

There are several types of alloys. Depending on their physical and chemical properties, they are used in a different field. There are different types of alloys such as:

1) Corrosion resisting alloys are very precious metal alloys. These alloys can resist corrosion by developing a thin protective film such as oxide on the metal surface. To mention a few, stainless steel, Al-based alloy, Ni-based alloy, bronzes come under this.

2) A eutectic alloy is a mixture of components whose mp is lower than that of its components. For example, Sn-Pb alloy, Cu-Ag alloy, etc.

3) Fusible alloy is a metal alloy, which can be easily fused or melted at low temperatures. This type of alloy is used in soldering, safety devices such as fire sprinklers etc. This alloy consists of metals such as Bi, Sn, Pb, Cd, In, Sb because they have lower mp (below 232˚C).

4) A magnetic alloy contains at least one of the three magnetic elements i.e. Fe, Ni, or Co. For example, alnico (Fe, Ni, Co, and Al), steel (Fe, C), permalloy (Fe, Ni), etc.

5) Shape-Memory alloy undergoes temperature-driven phase transformation [142]. They can be deformed when cooled but return to its pre-deformed shape when heated. The most important shape-memory alloy is a nickel-titanium (Ni-Ti) alloy [143]. It exists in two phases: austenite and martensite. Upon cooling, the transition from the austenite phase to the martensite phase started. During deformation, a twinned martensite structure formed then application of load, leads to deformed martensite. Again, by increasing the temperature, deformed martensite transforms into austenite is presented in Figure 11. Shape-memory alloys are appropriate for aircraft, spacecraft, automotive as well as for biomedical applications [142] [143].

7. Instrumental Methods to Identify an Alloy Formation

It is said that the present-day discovery of new materials relies only on the results obtained from the analytical instruments. These major instruments (X-ray diffractometer, XRD, TEM and SEM) are almost essential to study newer materials. They are briefly mentioned here for their usefulness. These three instruments are mostly responsible for breakthrough discoveries of nanoparticles and new alloy formation. Analysis of alloys in particular is done by XRD studies. It is a very useful instrumental method to identify an alloy and alloy composition. It describes the phase purity of an alloy, the crystal structure, and the lattice parameter of the phases [144]. It has already been spelled out that this physical method can identify single or multi-phase conjectures of new materials selectively. Even one can easily infer the difference between an isomorphous and eutectic system to reveal miscible components.

Then discovery and advancement of microscopy have enriched solid-state physics especially nanoscience and nanotechnology. Two major instruments, TEM and SEM machines respectively from 1931 and 1937 have become essential for solid-state science. TEM operates on the same optical principles as the normal optical microscope but imparts atomic resolution for materials. More importantly

Figure 11. Effect of load and temperature in Ni-Ti alloy [143].

instead of the light source in an optical microscope, the TEM machine uses an electron beam (i.e., particle beam) that is transmitted through the sample. This is indeed necessary for imaging nanometer-size particles; they are much smaller than that of the wavelength of visible light. Therefore, electron (particle with smaller de Broglie wavelength) beams can image the nanometer-sized particles. This is possible because of the closeness in sizes of the interacting wavelengths of the particles i.e. wavelength of electron and wavelength of test particles (wave-particle duality).

SEM is also an electron microscope that produces surface topography and composition of a sample with a focused beam of electrons. It scans the surface with an electron beam and a secondary electron detector detects the secondary electrons from the excited atoms (reflected electrons) of the material surface.

8. Conclusions

To obtain a solid solution requires knowledge of thermodynamics and skills of manipulation. Innumerable applications with solid solutions are widespread in every walk of life and technology including industries. Thus, it becomes very important and a huge chapter. Elaboration of the growth mechanism of alloy and depiction of plasmonic alloy particles with Ag and Au, in particular, requires an understanding of crystal structures that helps to produce newer coating material, lubricants, paints, durable materials, cutting tools, lighter aircraft, etc. Despite a lot of ongoing research on alloy formation and crystal growth mechanism, there are still many challenges to produce high-temperature lubricating alloys, bone-implanting alloys, corrosion-resistant alloys etc. for all industries and in the domestic fronts. Here, the liquid phase integration is enriched with crystal growth mechanisms and thermodynamics for alloy formation. Metal nanoparticles under dispersion in a high boiling liquid for obtaining alloys even in the laboratory scale have been discussed for the 1st time and understanding of solute-solvent interaction is given as a post facto manner. Thus, Se nanoparticles of variable morphologies are evolved. Melting point, size factor, electronegativity, reduction potential, valency, etc. are considered for alloying of metal with metal and metal with a nonmetal. It is emphasized that the crystal structure of the participating constituents plays an important role in alloying. The success of nanostage alloying in high boiling liquid and main characterization techniques have become a wealth of information, which is included here very briefly. This brief survey shows the direction towards novel thoughts, which would help diversified field applications in chemistry, biology, nanoscience, plasmonic device making, and other industries.

In the future, researchers should focus to find/develop high boiling liquid, like silicone oil or polymeric compounds, which would ease the future integration of metals in liquid phase even under applied pressure. In addition to this, different sustainable manufacturing technologies of alloy formation should be developed for the production of affordable, eco-friendly smart alloys to meet the need of different industries to combat corrosion, wear & tear, temperature resistance coating, cutting tools.

Declaration of Interests

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Acknowledgements

D. Roy is thankful to Prof. Tarasankar Pal for helpful discussions and suggestions. We are thankful to all the reviewers for suggestions and constructive comments.

Cite this paper: Roy, D. and Pal, T. (2021) Nanostage Alloying of Metals in Liquid Phase. Advances in Chemical Engineering and Science, 11, 105-140. doi: 10.4236/aces.2021.111008.
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